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[Solved] Central heating pump on the return. The question is how to install a mixer with

Radekwladek 7824 12
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  • #1 16782483
    Radekwladek
    Level 7  
    Hello. The situation looks like this:
    Coal furnace with pump on the return. A Now I want to add a pump with a mixer to the floor heating on the supply. Question:
    1. Will all radiators be heated when both pumps are running?
    2. Is it better to install the pump in the furnace on the feed.
    I am asking for advice. Thanks.
    Attachments:
    • Central heating pump on the return. The question is how to install a mixer with 15090106197401770617899.jpg (2.28 MB) You must be logged in to download this attachment.
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  • #2 16782733
    Anonymous
    Anonymous  
  • #3 16782995
    Radekwladek
    Level 7  
    There will be 2 sections:
    1.70 running meters of pipe.
    2.80 running meters of pipe.
    Floors of 10 and 12 m2.
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  • #4 16787072
    Radekwladek
    Level 7  
    I can see there is no interest in my question.
    Among so many professionals, is there no help?
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  • Helpful post
    #5 16787618
    roman 18
    Level 24  
    Hello, it is not according to the art, but I assumed it three times because there was no other option and it works everywhere. Best regards.
  • #6 16788673
    Radekwladek
    Level 7  
    Ok. Thanks for the information.
    And what would it have to look like in order to be art?
    Pump from the furnace on the feed?
    Maybe a mixer somehow?
  • #7 16789813
    Anonymous
    Anonymous  
  • #8 16789846
    roman 18
    Level 24  
    hello, buddy Radek, please expand your thought, because you don't know what you meant when you wrote that you don't install two pumps. It's a bit of an innovative solution so that everything runs on one pump. Regards.
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  • #9 16789863
    Anonymous
    Anonymous  
  • #10 16789971
    roman 18
    Level 24  
    hello, buddy, pay attention that one pump is on the return, and the other is to be on the power supply, the installation should be properly balanced so that the resistances are the same and it will work.
  • #11 16789980
    Radekwladek
    Level 7  
    So how do you easily convert the installation to run these 3 floor sections?
  • #12 16790041
    Anonymous
    Anonymous  
  • #13 17237951
    Radekwladek
    Level 7  
    Mounted as in the "painting :) "
    It works.
    Both pumps in 1 speed.

Topic summary

✨ The discussion revolves around the installation of a mixer pump for floor heating in a system that already has a coal furnace with a return pump. The main concerns include whether all radiators will heat effectively when both pumps are operational and the optimal placement of the new pump. Participants highlight that installing two pumps can disrupt water flow due to differing capacities and resistances, suggesting that proper balancing is crucial. The conversation also touches on the need for balancing valves to ensure efficient operation across multiple floor heating sections.
Generated by the language model.

FAQ

TL;DR: With 2 pumps, “they can disturb the water flow.” Keep circuits balanced or isolated; otherwise some radiators may starve. Statistic: two pumps in one system. [Elektroda, 762302, post #16789813]

Why it matters: This FAQ helps DIYers add a floor-heating mixer/pump to a coal‑boiler system without killing radiator performance.

Quick Facts

Will all radiators heat if both pumps run together?

They can, but only if flows are balanced. A second pump may divert water toward the easier path, starving radiators. Ensure hydraulic resistance is comparable across branches or add balancing on radiators/manifold. “Two pumps are not installed because they can disturb the water flow.” [Elektroda, 762302, post #16789813]

Is it better to keep the boiler pump on return or move it to the feed?

The thread began with the pump on return and planned the floor mixer/pump on supply. That arrangement can work if balanced. One user confirmed success after installation without moving the boiler pump. Adjust speeds and balance rather than relocate by default. [Elektroda, Radekwladek, post #17237951]

How big were the floor loops in the working example?

Two loops were reported: about 70 m and 80 m, serving rooms of roughly 10 m² and 12 m². This sizing helps estimate head loss and set pump speed I. Use it as a reference, not a rule. [Elektroda, Radekwladek, post #16782995]

Do I need a mixing valve for the floor heating?

Yes, the plan added a mixer with its own pump on the supply to protect floors from high boiler temperatures. This separates low‑temperature floor loops from the radiator circuit. It worked in practice at speed I on both pumps. [Elektroda, Radekwladek, post #17237951]

What’s the risk of running two pumps in one system?

Mismatched heads, pipe diameters, and circuit resistances cause one pump to pull flow away from the other. The water goes where hydraulic resistance is lighter, which can unbalance heating. Balance circuits or use valves to control distribution. [Elektroda, 762302, post #16789863]

How can I balance the system so both circuits work?

Use manual balancing on radiator branches and the UFH manifold. Aim for similar pressure drops. One commenter even asked about adding balancing valves to equalize resistances, which is the typical fix when dual pumps compete. [Elektroda, 762302, post #16790041]

What if relocating the boiler pump isn’t ‘according to the art’?

One installer noted the layout was not per textbook standards, yet said, “I assumed it three times… and it works everywhere.” If constraints exist, prioritize functional balance and protection of floor loops. [Elektroda, roman 18, post #16787618]

What pump speed should I start with after adding the mixer set?

Start with both pumps at speed I, as reported by the original poster after commissioning. Verify room temperatures and adjust only if some circuits lag. Lower speeds reduce noise and hydraulic conflicts. [Elektroda, Radekwladek, post #17237951]

How do pipe diameters affect two-pump setups?

A larger main near the boiler and smaller UFH manifold lines shift resistance. The pump will circulate where it is “lighter,” skewing flow. Account for this by throttling easier paths or increasing resistance in the favored branch. [Elektroda, 762302, post #16789863]

What’s a quick 3‑step way to convert for three floor sections?

  1. Add a mixing valve set with a dedicated pump on the supply to the UFH manifold.
  2. Connect the three loops, set flow meters, and throttle faster circuits for balance.
  3. Run both pumps at speed I, purge air, and fine‑tune flows per room. [Elektroda, Radekwladek, post #16789980]

Will this work if the system isn’t perfectly designed?

Yes, users reported working results despite non‑ideal layouts. The key is balancing and modest pump speeds. Quote: “it works everywhere.” Plan for adjustments after start‑up to fix any cold radiators or over‑heated floors. [Elektroda, roman 18, post #16787618]

What should I ask or measure before buying parts?

Confirm floor area and loop lengths. In the thread, the helper first asked for UFH area before advising. Knowing lengths (70 m, 80 m) and room sizes (10–12 m²) guided decisions on pump speed and mixing. [Elektroda, 762302, post #16782733]

What did the original poster finally report after installation?

They installed the mixer and pump as planned and ran both pumps on speed I. The system heated successfully, confirming the approach when balanced. This is the clearest outcome provided in the discussion. [Elektroda, Radekwladek, post #17237951]

If radiators cool when UFH runs, what’s the first fix?

Throttle the UFH manifold flows or slightly increase radiator branch resistance to share head evenly. This addresses the edge case where the UFH path is hydraulically “lighter,” stealing flow from radiators. [Elektroda, 762302, post #16789863]

Where should I place the new UFH pump relative to the boiler circuit?

The discussed setup places the UFH pump on the supply with the mixer, while the existing boiler pump remains on the return. This separation worked when both pumps were set to speed I. [Elektroda, Radekwladek, post #16782483]

What should I do if my question gets overlooked?

Share exact loop lengths, areas, pump locations, and photos. The thread moved forward once the OP added areas and lengths, enabling targeted advice. Specifics unlock actionable recommendations. [Elektroda, Radekwladek, post #16787072]
Generated by the language model.
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