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2mm Black Pipe for DIY Turbo Smoke Water Insert: Chimney Fi150 & Fi200, Durability & Cost

Tomasz Downacki 8232 12
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  • #1 16823289
    Tomasz Downacki
    Level 13  
    Posts: 125
    Help: 10
    Rate: 49
    I have a question.
    Is the 2mm black pipe suitable for making a water insert for the chimney? I would like to make turbo smoke myself, a pipe fi150 50cm and a second pipe fi200, water will flow between them. However, I do not know how with durability, because for less than PLN 150 I make myself such a turbody, which normally costs PLN 700 at the manufacturer but is made of 4mm boiler metal.
    Anyone can advise?
    2mm Black Pipe for DIY Turbo Smoke Water Insert: Chimney Fi150 & Fi200, Durability & Cost
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  • #2 16823455
    roman 18
    Level 24  
    Posts: 526
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    Hello, my friend, it would be good to do something like this from acid-resistant steel.
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  • #3 16823470
    stanislaw1954
    Level 43  
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    Black will also last, but for sure much shorter than boiler or acid-resistant. How much, it is impossible to guess, but one season for sure.
  • #4 16827302
    wnoto
    Level 34  
    Posts: 3634
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    what are these tubes (4 pcs) doing inside the chimney (the ones from the pasted photo)?
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  • #5 16840615
    Tomasz Downacki
    Level 13  
    Posts: 125
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    They take the heat from the exhaust gas directly onto themselves. There are gaps between them and you have to reckon with the fact that every year you have to take it off and scrub it thoroughly.
  • #6 16840669
    Rezystor240
    Level 42  
    Posts: 9240
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    Tomasz Downacki wrote:
    There are gaps between them and you have to reckon with the fact that every year you have to take it off and scrub it thoroughly.


    This will not be cleanable.
    In addition, it can become clogged so that the chimney will not be clogged.
    I think it is not profitable.
  • #7 16840686
    jdubowski
    Tube devices specialist
    Posts: 21595
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    Tomasz Downacki wrote:
    However, I do not know how with endurance, because for less than PLN 150 I make myself such a turbody,


    I understand that it will be non-pressure?
  • #8 16842037
    roman 18
    Level 24  
    Posts: 526
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    Rate: 143
    hello, buddy, this turbo smoke has a raison d'etre if it is a chimney from a stove in which it burns with pellets. best regards.
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  • #9 16842065
    gaz4
    Level 34  
    Posts: 4920
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    roman 18 wrote:
    hello, buddy, this turbo smoke has a raison d'etre if it is a chimney from a stove in which it burns with pellets. best regards.


    This is exactly what it will be like. I have been using a coil in the chimney for years and since then I even keep an eye on the type of wood I smoke. Near the ash and the rake, it almost does not overgrow, but once I took elm ... Of course, I always make sure that the combustion is carried out correctly, with a good supply of air. In the case of most charging boilers, it should be absolutely ensured that they are fired from the top.

    These edging pipes are unnecessary, there will be more problems than good with them. The problem of fouling can be circumvented to some extent by inserting a heat recovery device in such a way that it can be bypassed with a damper during firing / sprinkling. This is easiest to get in a fireplace stove, but other sources are probably also adaptable.
  • #10 16842540
    wnoto
    Level 34  
    Posts: 3634
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    what do your chimney sweeps say about it? For me, it's asking for trouble. You shouldn't use it very skillfully and know what to do - how @ gaz4
  • #11 16843283
    gaz4
    Level 34  
    Posts: 4920
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    Cooling the exhaust gases can always cause unexpected problems. Even a chimney that is too cold is enough for any kind of coal or wood to be burned to immediately overgrow with soot. Recently a friend complained that after several years of using a fireplace with a water jacket, his chimney began to crumble. It's just that the exhaust gas was so cool that the water vapor began to condense in it. This is enough for a brick to crack in frost. If he used pepper-dry wood, maybe he would not have these problems, but who has enough space for 2-summer seasoning of 12-16 m3 (consumption 6-8 m3 per year)?

    The best solution to many of these problems is the patent used in fireplace stoves. There is a damper that discharges exhaust fumes directly to the chimney when lighting up or tossing a new portion of wood. When it fires up properly, it directs the exhaust gases down to an additional circuit where you can easily install a heat capture device - the exhaust gases will be dry and clean enough to avoid most of the problems associated with their descent. The only thing you need to be careful about is maintaining a sufficient thrust, but the upper part of the chimney, which is heated during lighting, is responsible for it, if it does not cool down, the draft will be.
  • #12 16843334
    wnoto
    Level 34  
    Posts: 3634
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    You can throw in a diagram or a device / model of such solution available on the market. How long does it take between adding new logs and opening the circuit with additional heat removal?
  • #13 16845433
    gaz4
    Level 34  
    Posts: 4920
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    For the use of heat recovery from exhaust gases, a fireplace stove with vertical channels is the best, as in the second picture from the wiki:

    https://pl.wikipedia.org/wiki/Piecokominek

    If the damper is mounted as shown in this drawing, it is set vertically during the ignition. Then the flue gas goes straight to the chimney, I wait for a stabilized flame to appear, which means clean combustion. Then the damper is positioned horizontally and the exhaust gases go downwards and then upwards through the storage mass to the chimney. And it is this section of the storage mass that is ideal for inserting devices for capturing heat from exhaust gases, as it does not interfere with the natural circulation in any way. Even heavily cooled exhaust gases have no option but to escape through the chimney, and when it is properly heated, it keeps a good chimney. Sometimes it is so good that when there is a lot of heat in the fireplace and a small portion is thrown, I do not move the damper. Correct combustion of wood with clean fumes occurs then after a few seconds, so the soot build-up will be imperceptible.

Topic summary

✨ The discussion revolves around the suitability of using a 2mm black pipe for constructing a DIY turbo smoke water insert for chimneys, specifically with pipe sizes Fi150 and Fi200. Participants express concerns about the durability of the black pipe compared to more robust materials like 4mm boiler metal or acid-resistant steel, suggesting that while the black pipe may last a season, it is not ideal for long-term use. The conversation also touches on the potential issues of clogging and maintenance, emphasizing the importance of proper combustion and heat management to prevent chimney damage. Suggestions include using heat recovery devices and ensuring correct airflow during operation to mitigate risks associated with cooling exhaust gases.
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FAQ

TL;DR: DIY “turbo smoke” heat recovery can work, but manage fouling and condensation; typical wood use is 6–8 m³/year and, as one user warns, “Cooling the exhaust gases can always cause unexpected problems.” [Elektroda, gaz4, post #16843283] Why it matters: This FAQ helps DIYers decide materials, cleaning, and safety for fi150/fi200 chimney water inserts while avoiding damage and draft loss.

Quick Facts

Is a 2 mm black pipe OK for a DIY water insert?

It will work, but service life is short versus boiler or stainless steel. One user estimates it might last only one heating season. If you build it, monitor for corrosion and plan for inspection. Consider thicker or acid‑resistant steel for longevity to reduce replacements and labor. [Elektroda, stanislaw1954, post #16823470]

Should I choose acid‑resistant or boiler steel instead of black steel?

Yes. Builders recommend acid‑resistant (stainless) steel for better durability against condensate and corrosive deposits. It resists pitting and extends service intervals compared with black steel. If budget allows, this is the safer long‑term choice for flue‑gas contact. [Elektroda, roman 18, post #16823455]

What do the inner tubes in the photo actually do?

They take heat directly from the exhaust gases. Soot builds up in the gaps between tubes, so you must remove the unit and scrub it thoroughly. Expect routine fouling in these narrow passages, making access and cleaning design critical. [Elektroda, Tomasz Downacki, post #16840615]

How often should I clean a turbo smoke insert?

Plan on a full removal and thorough scrubbing every heating season. Narrow gaps trap soot, which insulates and reduces heat transfer. Design the assembly for easy disassembly so annual maintenance is practical and safe. [Elektroda, Tomasz Downacki, post #16840615]

Can fouling actually block the chimney and become dangerous?

Yes. Users report these inserts are hard to clean and can clog to the point that chimney draft is impaired. That raises smoke‑back and CO risk. If you cannot guarantee cleaning access, do not install a multi‑tube cooler in the flue path. [Elektroda, Rezystor240, post #16840669]

Does a bypass damper help reduce soot and maintenance?

Yes. Use a damper to send flue gas straight up during startup or refueling, then route it through the heat‑recovery path after clean combustion stabilizes. This reduces tar deposition and keeps passages clearer. [Elektroda, gaz4, post #16845433]

How do I operate a bypass damper with a storage‑mass path?

  1. Ignite the fire with the damper vertical to send flue gas directly to the chimney.
  2. Wait for a stable, clean flame to appear.
  3. Turn the damper horizontal to route gas downward through the storage mass and heat‑recovery section. “Correct combustion… occurs then after a few seconds.” [Elektroda, gaz4, post #16845433]

Is this approach worthwhile for pellet stoves?

Yes. A pellet appliance’s steady, clean burn makes a turbo smoke-style heat recovery more viable. The smoother combustion profile limits heavy soot formation compared with batch‑fired wood. [Elektroda, roman 18, post #16842037]

What’s the main risk of cooling flue gases too much?

Over‑cooling causes water vapor to condense in the chimney. That moisture can crumble masonry and crack bricks during frost. One user cites typical wood use of 6–8 m³/year and warns about wet flue effects. “Cooling the exhaust gases can always cause unexpected problems.” [Elektroda, gaz4, post #16843283]

Are the extra edging tubes necessary?

No. A contributor advises skipping those tubes because they add fouling and maintenance without clear benefit. Focus on a bypassable, accessible heat‑recovery section instead of cluttering the flue path. [Elektroda, gaz4, post #16842065]

What do chimney sweeps think about these DIY inserts?

Expect scrutiny. One participant cautions it’s “asking for trouble” unless operated skillfully with clear maintenance planning. Discuss any insert or cooler with your chimney professional before installation. [Elektroda, wnoto, post #16842540]

Is the water insert supposed to be non‑pressurized?

The thread treats the concept as a non‑pressure design, highlighted by a user explicitly asking to confirm it is non‑pressurized. Build and test only as an open, non‑pressurized loop. [Elektroda, jdubowski, post #16840686]

What thickness do commercial units use, and what do they cost?

One user notes a manufacturer uses 4 mm boiler steel, selling around PLN 700. A DIY version in 2 mm black steel could cost under PLN 150, but durability drops. [Elektroda, Tomasz Downacki, post #16823289]

How can I cut soot when burning logs in a batch‑fired boiler?

Ensure correct combustion with good air supply, and use top‑down firing. Keep the bypass open until flames stabilize. Users report cleaner flue gas and less fouling with this routine. [Elektroda, gaz4, post #16842065]

Do I need to change wood selection or storage for a cooled‑flue setup?

Yes. Use well‑seasoned wood and avoid species that tar heavily. One user needed 12–16 m³ on hand for two‑season drying to support 6–8 m³ yearly use. Poorly dried wood accelerates condensation and damage. [Elektroda, gaz4, post #16843283]

Will this be easy to clean after a season?

No. Users emphasize that multi‑tube coolers with narrow gaps are difficult to clean thoroughly. Design for removal and consider simpler paths you can bypass during lighting and refueling. [Elektroda, Rezystor240, post #16840669]
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