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sprinter 906 2.2 cdi - error 2641 b60 after replacing the dpf sensor, falls into

bubu55 15129 9
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  • #1 17061346
    bubu55
    Level 10  
    Hello, I have a problem - sprinter 906 2.2 cdi 313 biturbo engine 646. Earlier history of the car unknown, after the purchase there was a problem with top-up, too low pressure and fell into emergency mode after about 10 seconds of loading, regardless of whether it was loaded or empty, under a larger or smaller downhill - it was enough to release the gas pedal every 7 seconds and it was ok, it did not fall into an emergency at all. while the turbines were working at max. a hissing sound was heard, after tightly sealing the intake system, the hissing did not stop, but it stopped falling into the emergency mode, after that I did not check the actual values. after taking about 700km, it turned on again, this time, however, the engine started to blink and did not respond to reset - i.e. after turning off the engine it did not reset, it was emergency right after firing, I drove about 100km, The diagnostics error 2641-008 B60 (Exhaus back pressure sensor) - Plausibility error. After adaptation of the flow, the error turned into discontinuous and the turbines started to work, however, as if not completely, up to 3.5 thousand revs sometimes it was dragging to the end, but as it could not, today I replaced the dpf pressure difference sensor. after erasing errors and a gentle test, the engine light went out, after driving it, it sometimes blinks sometimes it blinks, however, after turning off the ignition, it turns off emergency, there is no difference after changing the dpf sensor, still it would touch it and error 2641 repeats constantly. I have no idea what to do next, maybe a clogged dpf?
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  • #2 17063941
    Gerri
    Mercedes specialist
    A clogged DPF will appear on the differential sensor first. It will also appear in the DPF fill level value. I do not know if this value appears in your tester - in Star Diagnose it is. When replacing the differential sensor, it is necessary to check the patency of the pipes connecting it to the DPF filter. A small amount of water in the tube may freeze at the current temperature, clogging it and the bug is ready. By the way, why don't you take care of the back pressure sensor in the exhaust (as shown in the error) but you are walking around on various others?
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  • #3 17064044
    bubu55
    Level 10  
    I replaced this sensor because the mechanic who diagnosed it said it was about him. Where is the one indicated by the error? what does it look like?
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  • Helpful post
    #4 17064097
    Gerri
    Mercedes specialist
    Link
    Nr 62. It is located in the EGR circuit
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  • #5 17064175
    bubu55
    Level 10  
    The pressure sensor .. I looked at it prophylactically but I did not suspect that it could be, I was confused by the return pressure, and the mechanic-diagnostician clearly stated that the dpf pressure sensor. Now I understand he is in the EGR circuit. Tomorrow I will change the sensor and write about the effects .. Thanks Gerri
  • #6 17066357
    bubu55
    Level 10  
    The sensor replaced, the engine light went out, after a few short tests it did not light up, it looks like it is ok, but still during acceleration - when the turbines are loading, you can clearly feel uneven acceleration, as if the engine is throttled, sometimes it goes like a storm and sometimes we can hear the turbines all the time the same, and a distinct hiss while charging, how can you locate it ??? I replaced all the seals of the intake system, I checked the coolers for tightness and it's ok, the turbines after regeneration. is there any way to check the tightness of the system?
  • #8 17066565
    bubu55
    Level 10  
    Gerri wrote:
    bubu55 wrote:
    is there any way to check the tightness of the system?

    https://www.elektroda.pl/rtvforum/topic3404408.html#16864482
    This is my method.

    Thanks Gerri, I have to admit that a great patent. I thought about a similar test, but I would not have come up with the idea of a valve in the lid :spoko:
  • #9 17068438
    bubu55
    Level 10  
    I did a quick poster test today, but nothing came out, I didn't have time to pressurize, as soon as I find moments, I'll do it for sure. I was doing diagnostics and a new error 2355-002 Exhaust gas recirculation control -Exhaus gas recirculation rate is too high. Non-permanent error. Could it be related to the previous one? Pressure difference dpf 12hpa is it good or bad?
  • #10 17094303
    bubu55
    Level 10  
    Tightness test done - great patent with this cap and salvage valve. Gerri. The leak was at the junction. After removing this leak, the car gained power, but another problem appeared - you can clearly hear the clatter of injections, as if the fuel dose had changed. It wasn't there before, he walked quietly. Does anyone know what could have happened? There are no bugs so far, but it was briefly tested.

Topic summary

The discussion revolves around a problem with a Sprinter 906 2.2 CDI 313 biturbo engine, specifically error code 2641-008 B60 related to the exhaust back pressure sensor after replacing the DPF sensor. The user experienced emergency mode activation and uneven acceleration, leading to further diagnostics. Responses highlighted the importance of checking the DPF differential sensor and the exhaust gas recirculation (EGR) circuit. After replacing the pressure sensor, the engine light turned off, but issues with acceleration persisted, prompting further investigation into system tightness and potential leaks. A successful tightness test revealed a leak at a junction, improving power but introducing new concerns about injection noise.
Summary generated by the language model.
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