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Expanding 14x310Wp PV System with Fronius 4kW Inverter: Adding Two Panels - Options & Solutions

Pan_Piotrus 28911 35
Best answers

Can I add two more 310 Wp panels to my existing 14-panel PV system with a Fronius Primo 4.0-1 inverter, and should I report the change?

Technically, you can add the two panels: the Fronius will not let the installation produce more than it can, and the extra modules may improve start-up and daily yield [#18409777] If you want to formalize the change, one reply says to update the same notification form you used before [#18409521] However, another reply warns that if you report it as a new 1-phase installation, it may be rejected because 1-phase systems are treated as max 3.68 kW [#18409817] For that reason, several replies recommend simply adding the panels and not reporting the small increase [#18410292] [#18410504]
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  • #1 18409345
    Pan_Piotrus
    Level 8  
    Posts: 15
    Rate: 7
    I was doing a PV 14x310Wp and Fronius 4kW system last year. Now I wanted to add two more of the same panels. Unfortunately, the problem is that now this installation with this inverter will not work. So my question is what to do.
    1. Add these 2 panels and do not report it, because the inverter will not work with more power anyway.
    2. Add and report? Just as?
    3. Leave it alone and do nothing.
    Thanks.
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  • #2 18409371
    theo33
    Level 27  
    Posts: 849
    Help: 78
    Rate: 321
    Apart from this, is fronius enough to: 2. Add and report? Just as?
  • #3 18409379
    Pan_Piotrus
    Level 8  
    Posts: 15
    Rate: 7
    theo33 wrote:
    Apart from this, is fronius enough to: 2. Add and report? Just as?


    Yes you can add. No problem if that's the case.
    Now how do I report it? There's a possibility?
  • #4 18409521
    noja102
    Level 24  
    Posts: 721
    Help: 38
    Rate: 244
    What is Fronius? Report, update the data on the same form as you reported
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  • #5 18409601
    Pan_Piotrus
    Level 8  
    Posts: 15
    Rate: 7
    noja102 wrote:
    What is Fronius? Report, update the data on the same form as you reported

    I forgot to write the most important one is 1F. Fronius Primo 4.0-1. He has papers, only this power on 1F.
  • #6 18409777
    andrzej20001
    Level 43  
    Posts: 17763
    Help: 1574
    Rate: 6647
    And so the inverter will not let you out more than it can, adding panels will improve the start and daily yields. I would have put that as well.
  • #7 18409813
    Pan_Piotrus
    Level 8  
    Posts: 15
    Rate: 7
    andrzej20001 wrote:
    And so the inverter will not let you out more than it can, adding panels will improve the start and daily yields. I would have put that as well.

    That's why I want to add, because I oversized these panels a little too little. The inverter remains as it was in the application. I don't think they're going to crawl and count the panels. And the power of the panels decreases over time. But can there be any problems? I don't think they will pick on the production, because it can be different in individual years. It's only 600Wp. When they replaced the counters, no one checked anything. However, there are no tricks with ZE, if something is wrong. Oh tempting.
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  • #8 18409817
    3301
    Level 34  
    Posts: 2100
    Help: 224
    Rate: 868
    Pan_Piotrus wrote:
    noja102 wrote:
    What is Fronius? Report, update the data on the same form as you reported

    I forgot to write the most important one is 1F. Fronius Primo 4.0-1. He has papers, only this power on 1F.


    You report as a new installation and that 1-phase is max 3.68kW 11 panels

    So going back to the beginning is option 3.
  • #9 18409889
    Pan_Piotrus
    Level 8  
    Posts: 15
    Rate: 7
    3301 wrote:
    Pan_Piotrus wrote:
    noja102 wrote:
    What is Fronius? Report, update the data on the same form as you reported

    I forgot to write the most important one is 1F. Fronius Primo 4.0-1. He has papers, only this power on 1F.


    You report as a new installation and that 1-phase is a maximum of 3.68 kW

    So going back to the beginning is option 3.


    That's the point, because they'll reject it, that's why I'm asking. I guess you can limit the power in it, but it doesn't really make sense. I'd rather stay with what I have.
    Thanks. I'll think about that too.
  • #10 18410292
    Leon444
    Level 26  
    Posts: 948
    Help: 48
    Rate: 354
    Add panels and report nothing!
    And so it will be an imperceptible increase in power, no one will count your panels.
    Put on these two extra and enjoy more fitness, do not report anything.
  • #11 18410504
    Brunoxp
    Level 15  
    Posts: 173
    Help: 3
    Rate: 58
    As Leon444 wrote, install, do not report and use. If someone asks, you can say that you have these two panels on a separate line, in an off-grid for charging batteries (in the event of a blackout) or for a boiler.
  • #12 18420952
    kazek1561
    Level 13  
    Posts: 146
    Rate: 39
    Maybe also in this topic, I'm thinking about adding 3-4 panels to the existing PV 4.96kWp. (2x 8 panels 310W east-west). Please advise if this will be ok. Additional panels are planned to be placed on the south side of the roof of the farm building and connected to a new microinverter also installed in this building. Can I connect the output from the inverter to any phase in the 3-phase installation of this building. The power supply to this building comes from a bi-directional meter installed by ZE in a residential building. Will it work properly?
  • #13 18420988
    abes99
    Level 12  
    Posts: 66
    Rate: 17
    kazek1561 wrote:
    Maybe also in this topic, I'm thinking about adding 3-4 panels to the existing PV 4.96kWp. (2x 8 panels 310W east-west). Please advise if this will be ok. Additional panels are planned to be placed on the south side of the roof of the farm building and connected to a new microinverter also installed in this building. Can I connect the output from the inverter to any phase in the 3-phase installation of this building. The power supply to this building comes from a bi-directional meter installed by ZE in a residential building. Will it work properly?

    If you have a single-phase inverter, you may have a problem with reporting the enlarged installation to the ZE. Currently, single-phase installations can have a maximum of 3.68 kWp. Check it out before proceeding...
    And connect the inverter to the phase on which you have the greatest load during the day when the PV is producing. You will then have the greatest autoconsumption...
  • #14 18421016
    kazek1561
    Level 13  
    Posts: 146
    Rate: 39
    The main PV inverter is 3 phase. I have too little yield of about 3900 from the installation of 4.96kWp. These additionally produced 1000kWh will be used for additional heating in the winter and powering the hot water boiler and air conditioning in the summer. I will not report anything anywhere, I will not produce more in total than the reported PV.
  • #15 18421761
    Brunoxp
    Level 15  
    Posts: 173
    Help: 3
    Rate: 58
    kazek1561 wrote:
    The main PV inverter is 3 phase.

    What brand and wattage is this inverter?
  • #16 18421858
    kazek1561
    Level 13  
    Posts: 146
    Rate: 39
    My inverter is a three-phase Fronius symo 4.5. I do not want to connect additional panels to this inverter because they will be on the south side and from what I was told they will have a different yield and it will not be the right interaction between them and Fronius. That's what they advise me to do, and I'm trying to find confirmation of such (and maybe another) assembly here on the forum. I know for sure that these additional 1000kWh will be very useful for supporting heating - I use two air conditioners to heat the ground floor of 80m2 and it works great for me.
  • #17 18421872
    andrzej20001
    Level 43  
    Posts: 17763
    Help: 1574
    Rate: 6647
    Micro-plug these panels into an outlet and that's it.
  • #18 18560404
    frank0000000001
    Level 12  
    Posts: 22
    Help: 1
    Rate: 19
    I have that problem too. I have a three-phase PV 7 kW and I want to add about 2.8 kW on one phase (the most heavily loaded - CW heater 2 kW, PC 2 kW) on 5 Envertech EVT560 microinverters (10 panels) but I don't know if it will go through the application. It is supposed to be within the limit of up to 3.68 kW single-phase (and installation up to 10 kW with a factor of 0.8) but will the power industry accept it? I wanted to "produce" on the phase that is most loaded so that the interfacial balancing would be beneficial. I am talking about adding a new single-phase PV system to an existing three-phase PV installation. Due to the existing network in the facility, I cannot install a three-phase installation and make PV in 3F. For this reason, I am not interested in distributing the loads evenly. I want to add a new (separate) PV 1F system (
  • #19 18560433
    theo33
    Level 27  
    Posts: 849
    Help: 78
    Rate: 321
    It's easier to spread the load more evenly
  • #20 19330739
    Tyfus500
    Level 11  
    Posts: 9
    Rate: 3
    It should be better laid out as a colleague wrote. A few to the right and a few to the left.
    I removed the unnecessary ones. Please take care of the culture of expression.[TM]
  • #21 19333664
    PAW999
    Level 11  
    Posts: 80
    Rate: 33
    I have this problem too I would like to add one or two panels. I have 13 panels 340w total 4420w facing south. growatt 4000 tl3-s inverter.
    I will add that the inverter allows more ac production power
    I give today's production and maximum production capacity.
    Expanding 14x310Wp PV System with Fronius 4kW Inverter: Adding Two Panels - Options & Solutions

    If I add 1 or 2 more panels, I have to report it somewhere or not, it has a contract with PGE.
    I wonder when the inverter will stop today it showed 4368w. and the max power is 4000w.
    But in the specification 4000 tl3-s to 6000 tl3-s have the same weight and other parameters.

    Expanding 14x310Wp PV System with Fronius 4kW Inverter: Adding Two Panels - Options & Solutions

    I think it's enough to just move somewhere in the advanced options growatt. Only I don't have access to it.

    For now, the graph has not flattened out at noon, that is, it does not cut off the power.
  • #22 19571770
    ..::B::..
    Level 11  
    Posts: 56
    Rate: 17
    And I have a technical question related to this, because I also want to add two 310w panels to the installation. The inverter will accept them. The problem is that the company from which I bought the installation is valuing such an extension for 5,000. PLN, because it is a whole working day for them, including travel and formalities. I could buy two of these panels for less than $1,000. PLN and install them yourself. The only question is whether I can/will handle this topic myself (in the sense of not risking too much and I don't mean falling from the roof)?
  • #23 19571796
    kosmos99
    Level 38  
    Posts: 4188
    Help: 338
    Rate: 816
    As long as you don't disconnect the connectors under load, you should be fine.
    So you have to turn off the inverter.
  • #24 19571875
    ..::B::..
    Level 11  
    Posts: 56
    Rate: 17
    And apart from the panels and the mounting system, do you need additional wiring or just plugging the panel into the panel? If the new modules were of the same power but from a different company (310wP longs are no longer available), will these connectors fit or not and then I would have to use some hermetic cans?
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  • #25 19571906
    kosmos99
    Level 38  
    Posts: 4188
    Help: 338
    Rate: 816
    ..::B::.. wrote:
    do you need additional wiring or just plugging the panel into the panel?

    Depending on the length of the cables and the arrangement of the panels. If not, you will need to extend it with a suitable section of the cable.

    ..::B::.. wrote:
    If the new modules were of the same power but from a different company (310wP longs are no longer available), these connectors will fit,


    You need to see what type of connector, and compare the voltage and current of the panel to make it as close as possible.
    Most panels have MC4 connectors.

    I understand that only one string is connected to one MPPT in your installation?
  • #26 19571913
    3301
    Level 34  
    Posts: 2100
    Help: 224
    Rate: 868
    ..::B::.. wrote:
    And I have a technical question related to this, because I also want to add two 310w panels to the installation. The inverter will accept them. The problem is that the company from which I bought the installation is valuing such an extension for 5,000. PLN, because it is a whole working day for them, including travel and formalities. I could buy two of these panels for less than $1,000. PLN and install them yourself. The only question is whether I can/will handle this topic myself (in the sense of not risking too much and I don't mean falling from the roof)?


    You add two panels to how many already? These two are about 70V more and about 600W, you have to calculate it somehow.
  • #27 19577667
    ..::B::..
    Level 11  
    Posts: 56
    Rate: 17
    I'm not paying yet. He discerns. I currently have 3.72 kWp connected to the only MPP tracker in the fronius 3.7-3-S inverter. acc. specification max. the power of the generator is 7.4kWpeak, so these two panels will not cause him problems. The supporting structure on the roof has practically two free fields for adding panels. I would prefer to order it to someone, but for reasonable money. Maybe someone would be interested - around Poznań? I will help physically if needed. ?
  • #28 19577857
    3301
    Level 34  
    Posts: 2100
    Help: 224
    Rate: 868
    ..::B::.. wrote:
    I'm not paying yet. He discerns. I currently have 3.72 kWp connected to the only MPP tracker in the fronius 3.7-3-S inverter. acc. specification max. the power of the generator is 7.4kWpeak, so these two panels will not cause him problems. The supporting structure on the roof has practically two free fields for adding panels. I would prefer to order it to someone, but for reasonable money. Maybe someone would be interested - around Poznań? I will help physically if needed. ?


    It turns out that if you add two, it will be 14 in series, so the inverter voltage will not be exceeded and it will be ok. As long as the added ones have the same or similar current
  • #29 19710573
    Raku2008
    Level 11  
    Posts: 11
    Rate: 1
    hello, I have a 4.56 kW installation and this is reported and the inverter is 5 kW, I would like to add 1-2 panels for a full 5 kW or report such an extension?
  • #30 19710627
    Marek006
    Level 14  
    Posts: 244
    Help: 9
    Rate: 52
    Raku2008 wrote:
    hello, I have a 4.56 kW installation and this is reported and the inverter is 5 kW, I would like to add 1-2 panels for a full 5 kW or report such an extension?

    I would just like to remind everyone "builders" that if we add NEW panels IN SERIES with panels of even the same type but used for several years, especially in the case of these cheaper models, a significant current imbalance may occur and the so-called reverse currents can consume most of the extra power, as well as reduce the efficiency and service life of the entire installation .
    If the inverter has a second MPPT, I don't see a problem with adding anything, but then there will be several panels due to the minimum supported voltages.
    And of course the inverter will then need to be reconfigured.

    As for the application, yes - in your case it will pass calmly, of course, slapped by the D + E electrician.
    In order to quickly because in a few months the rules will change.

Topic summary

✨ The discussion revolves around the expansion of a 14x310Wp photovoltaic (PV) system with a Fronius 4kW inverter by adding two additional panels. Users debate the implications of this addition, particularly regarding reporting to authorities and the inverter's capacity. Some suggest that adding the panels without reporting is feasible since the inverter will not exceed its maximum output, while others emphasize the importance of adhering to regulations. Concerns about potential issues such as reverse currents and the efficiency of mixed panel types are also raised. The consensus leans towards adding the panels without formal reporting, as the increase in power is deemed negligible and unlikely to attract scrutiny.
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FAQ

TL;DR: Adding 620 Wp (~4 %) extra DC can raise yearly yield by about 2-4 % [Fraunhofer, 2022]; "the inverter will not let out more than it can" [Elektroda, andrzej20001, post #18409777] Why it matters: small, legal-limit additions boost winter and cloudy-day production without new hardware.

Quick Facts

• Polish DSO single-phase limit: 3.68 kW AC per installation [Tauron Grid Code, 2021] • Fronius Primo 4.0-1 max DC input: 6.0 kWp (oversize factor 1.5) [Fronius Manual, 2020] • Typical 310 Wp panel Voc: 40 V; 14-16 in series stay below 600 V limit [JA-Solar Datasheet, 2020] • DIY add-on labour ≈2 h; installer quotes up to 5 000 PLN [Elektroda, ..::B::.., post #19571770] • Reverse-current risk rises when Isc differs by >0.5 A [NREL Report, 2019]

Can I legally add two 310 Wp panels to a single-phase Fronius Primo 4.0-1 in Poland?

Only if total AC remains ≤3.68 kW for a 1-phase connection; your inverter is 4 kW, so utilities treat it as oversize and may reject the update [Elektroda, 3301, post #18409817] Limiting AC output in software and filing a new M-DG form can satisfy some DSOs [PGE Procedure, 2021].

Do I have to report a small DC-only upgrade?

Regulations require reporting any change of inverter or AC rating. Adding panels without changing AC power is a grey zone; several users installed quietly with no issues [Elektroda, Leon444, post #18410292] Risk: insurer or DSO may deny claims after an incident.

Will oversizing damage the inverter?

No. Fronius allows up to 150 % DC/AC ratio; it clips surplus power above 4 kW [Fronius Manual, 2020]. Clipping may lose ~0.2 % annual yield per extra percent oversize beyond 130 % [Fraunhofer, 2022].

What gain can I expect from +620 Wp on a 4.34 kWp roof?

Energy simulations show 2-4 % higher yearly output at 52° N, equal to 80-140 kWh [Fraunhofer, 2022]. Users reported better morning starts and winter harvests [Elektroda, Pan_Piotrus, post #18409813]

Can I mix panels from another brand or age?

Yes, if voltage and current match within 5 %. Keep Isc difference <0.5 A to avoid reverse currents that create hotspots [NREL Report, 2019]. "Check MC4 polarity before plugging in," advises installer K. Nowak [Solar-Mag, 2021].

What is reverse current and why worry?

Reverse current flows from stronger to weaker modules in the same string, heating cells and degrading power [Elektroda, Marek006, post #19711758] It occurs after shading, faults, or mismatched panels; bypass diodes limit but do not eliminate risk.

How do I add two panels safely?

  1. Switch off AC and DC isolators on the inverter.
  2. Mount panels and connect MC4 leads in series; extend with 4 mm² PV cable if needed [Elektroda, kosmos99, post #19571906]
  3. Re-enable DC, then AC; verify string voltage is within 150-580 V on the display. Total time: about 90 minutes for two workers.

Do I need extra wiring or junction boxes?

If factory leads reach neighbouring panel, no. Otherwise add UV-resistant 4-6 mm² cable and MC4 couplers; avoid generic hermetic boxes because they raise resistance [Elektroda, kosmos99, post #19571906]

Should I place new panels on a separate MPPT or micro-inverter?

Use the spare MPPT when orientation differs by >15° or when string voltage would exceed 600 V [Fronius Manual, 2020]. South-facing add-ons on micro-inverters avoid mismatch losses, as suggested by kazek1561 [Elektroda, 18421016]

Can I tie a micro-inverter to any phase in a 3-phase building?

Yes, but connect to the phase with daytime loads to maximise self-consumption [Elektroda, abes99, post #18420988] Polish DSOs still apply the 3.68 kW single-phase cap to each inverter channel.

How much does professional versus DIY expansion cost?

Installers quote 4 000-5 000 PLN for adding two panels, including paperwork [Elektroda, ..::B::.., post #19571770] DIY parts cost under 1 000 PLN plus your labour.

What edge case can make the DSO reject my update?

Submitting a 1-phase inverter above 3.68 kW, even with limited output, often triggers rejection [Elektroda, Pan_Piotrus, post #18409889] File before March 31 2022, when stricter net-metering rules start [URE Notice, 2021].

Does adding panels affect warranty or insurance?

Manufacturers honour inverter warranty if wiring meets EN 62446; unreported modifications can void roof fire insurance [Allianz Policy, 2021].

Can I still add panels after several years?

Yes, but expect original modules to have 1-2 % yearly degradation. New panels deliver higher current; clip them with inline fuses or separate MPPT to balance [IEA PVPS, 2020].
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