I am trying to fix a 500W 230V 50Hz Angle Grinder. (Blackspur 115mm BB - AG 100) Problem - much sparking, overheating and smoke.
There is a lot of sparking on the commutator (appears to be only one of the brushes) , and after only a few seconds of light running, the motor quickly becomes very hot, the heat becoming manifest through the plastic casing some seconds later.
A few more seconds of running, and smoke starts coming out, (The outer plastic casing still feels very hot a couple of minutes later.)
I inspected the carbon brushes, they looked slightly scored, but plenty of length. The commutator looked slightly blackened, but cleaned up nicely.
The gearbox and bearings are smooth and free running.
I checked the 24 segment commutator with an ohmmeter - readings across opposite segments: (meter leads subtracted)1-13 4.8 Ω2-14 4.5 Ω3-15 4.1 Ω4-16 2.9 Ω5-17 2.5 Ω6-18 2.5 Ω7-19 2.7 Ω8-20 2.7 Ω9-21 2.8 Ω10-22 3.8 Ω11-23 4.5 Ω12-24 4.8 Ω
Can any motor expert please tell me if this is normal variation, or if it indicates a short circuit in the windings ?
Many thanks for any help you can offer,All the best,Frank.
There is a lot of sparking on the commutator (appears to be only one of the brushes) , and after only a few seconds of light running, the motor quickly becomes very hot, the heat becoming manifest through the plastic casing some seconds later.
A few more seconds of running, and smoke starts coming out, (The outer plastic casing still feels very hot a couple of minutes later.)
I inspected the carbon brushes, they looked slightly scored, but plenty of length. The commutator looked slightly blackened, but cleaned up nicely.
The gearbox and bearings are smooth and free running.
I checked the 24 segment commutator with an ohmmeter - readings across opposite segments: (meter leads subtracted)1-13 4.8 Ω2-14 4.5 Ω3-15 4.1 Ω4-16 2.9 Ω5-17 2.5 Ω6-18 2.5 Ω7-19 2.7 Ω8-20 2.7 Ω9-21 2.8 Ω10-22 3.8 Ω11-23 4.5 Ω12-24 4.8 Ω
Can any motor expert please tell me if this is normal variation, or if it indicates a short circuit in the windings ?
Many thanks for any help you can offer,All the best,Frank.