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Converter module 12VDC to 230V, test, opinion

TechEkspert  14 9903 Cool? (+12)
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TL;DR

  • A cheap 12VDC-to-230VAC converter module can run 230V light sources, but it is unsafe and lacks proper output control.
  • The module costs about $2, draws roughly 68 mA at 12V with no load, and can reach up to 400V on the output under those conditions.
  • DIY electronics users who want to power 230V GU10 lamps from a 12V supply should care, because the board is small enough to fit in a lamp base and can work from an installation or battery.
  • Loaded with one 8W LED GU10, it draws 0.87A at 12V and produces about 260V and 30mA; with two lamps, it draws 1.73A and outputs 230V and 66mA.
  • Treat the module as a risky solution: the output is not regulated, the description is misleading, an unloaded AC-to-DC receiver may fail, and the transistors get hot enough to need a small heatsink.
The module you see in the picture can be found on auction sites as a 40W 12DC to 220VAC converter . Seeing the design of the device in the photo, I wasn't expecting much for the price of $ 2. I was hoping that the module would work and allow you to power a 230V GU10 compact fluorescent lamp or "bulbs".
After starting the module, as expected, it turned out that a ~ 40kHz sine wave appears on the secondary side of the transformer, the effective voltage may reach several hundred volts in no-load condition. As the power consumption increases, the output voltage drops to the 220V visible in the description and even less 90-100V. On the board you will find the fields marked -12V (GND) and + 12V where we connect the 8-12V supply voltage. In points B and D we get a rectified output voltage of 100-300V.


Be careful when starting up, because of the voltage threatening to health and life in the system.
When working without load, the system consumes ~ 68mA, supply voltage 12V, the rectified output voltage may reach even 400V, such configuration should be avoided.
After loading the LED GU10 8W output, 0.87A current flows at the input of the system at a voltage of 12V, while the output is ~ 260V and 30mA:


After connecting two LED GU10 8W, a current of 1.73A flows at the input at 12V, the output is 230V and 66mA:


The efficiency of the system is ~ 73%, the transistors heat up quite a bit during operation, a small heat sink should allow the heat to dissipate. The connected light sources worked satisfactorily at the input voltage of 9-12V, while they went out completely at about 5V.

To sum up: a dangerous system (no output voltage control),
lack of documentation,
errors in the auction descriptions,
information suggesting that the output will be 220V AC (which suggests the mains voltage),
in fact we get an undefined high frequency AC voltage, or DC.
When connecting an unloaded simple AC-> DC converter as a receiver, there is a risk of explosion of the electrolytic capacitor (too high supply voltage).

With careful use, the module can be useful to power 230V light sources, and the board can fit in the base of the lamp holder. You can use a 12V installation or even a battery power supply (e.g. 6x1.5V AA) for power supply. If we install an effective 230V LED luminaire, which is rarely turned on for a short time (e.g. above a mirror), the module can replace (or delay) ;) ) 230V power supply, wall hammering, cable routing, etc. works.


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TechEkspert
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Comments

mkpl 26 Aug 2018 14:48

What more to expect from a self-excited push-pull converter (ZVS)? This is good for direct supply to fluorescent lamps. It is not suitable for powering LEDs or energy-saving ones, because the rectifier... [Read more]

modero 26 Aug 2018 14:54

Simple construction The price is amazing :) $ 2 I wonder how much does it cost to produce a dollar? Through the Chinese [Read more]

Simon79 26 Aug 2018 15:52

Could be used to power NIXIE lamps :) [Read more]

TechEkspert 26 Aug 2018 21:27

The price attracted me to this module. There are fast diodes at the output of the module and a rapidly pulsating rectified voltage enters the LED "bulb" with slow rectifying diodes. When powered from a... [Read more]

zgierzman 26 Aug 2018 23:31

... and cheaper. To power nixie, milliamps are needed, so it can be done better and cheaper. In my clock (it has been working continuously for over 10 years), a converter made on the MC34063, a choke,... [Read more]

TechEkspert 26 Aug 2018 23:36

Additionally, the MC34063 will provide stabilization / control of the output voltage. [Read more]

zgierzman 26 Aug 2018 23:41

That's it. I forgot to mention the PR that I set the output voltage with in the BOM ;-) [Read more]

TechEkspert 29 Aug 2018 20:08

I will add that the theory with fast diodes at the output of the module and "slow" diodes in the LED "light bulb" is correct, I have confirmed it in practice, the 10-47uF electrolytic capacitor at the... [Read more]

kkknc 26 Sep 2018 08:29

It was necessary to illuminate the meter. The light bulb shines through the image and readings are barely visible. [Read more]

Malas1984 05 Apr 2020 23:51

The subject is as old as the world, but see how with 2 $ (about 8 PLN) + let's assume the shipment (because it is different and the price is free) it changes in two years. Price: #Aliexpress 71.62... [Read more]

zgierzman 06 Apr 2020 08:39

The price has not changed, you chose the most expensive offer you could find. You can still buy this miracle for $ 1.6 (or about PLN 7) with free shipping ... https://obrazki.elektroda.pl/76575953... [Read more]

Malas1984 06 Apr 2020 10:18

Hello. Well, the fact that I clicked on the link from the post earlier and it popped up. If you say so, it is possible it is. Send the link please - just out of curiosity. I wonder what transistors are... [Read more]

zgierzman 06 Apr 2020 16:06

Have you seen the printscreen I pasted? But please, I googled it for you . [Read more]

Malas1984 06 Apr 2020 17:00

Thank you. And the printscreen did not appear for me (maybe because I'm on the phone). Ok. Cool. It's not about questioning your opinion. Best regards. [Read more]

FAQ

TL;DR: Tests show 73 % efficiency and up to 400 V no-load output; “a dangerous system” warns TechEkspert [Elektroda, TechEkspert, post #17398870] Cheap ($2) 12 V-to-230 V modules use self-excited push-pull topology that lacks voltage regulation [Elektroda, mkpl, post #17405727]

Why it matters: Misjudging the output form or voltage can destroy gear and harm users.

Quick Facts

• Input voltage accepted: 8–12 V DC [Elektroda, TechEkspert, post #17398870] • No-load consumption: 68 mA at 12 V [Elektroda, TechEkspert, post #17398870] • Load test: 2×8 W GU10 LEDs → 1.73 A in / 230 V-66 mA out [Elektroda, TechEkspert, post #17398870] • Measured efficiency: 73 % with small heatsink advised [Elektroda, TechEkspert, post #17398870] • Typical board cost: US $1.6–2, shipping included [Elektroda, zgierzman, post #18593279]

What converter topology does this $2 board use?

The board is a self-excited push-pull, often called ZVS flyback. Two transistors alternately drive the transformer without feedback control [Elektroda, mkpl, post #17405727]

Does the module output real 230 V mains?

No. It delivers a ~40 kHz sine-like waveform that reaches 400 V peak with no load and drops toward 220 V RMS only under moderate load [Elektroda, TechEkspert, post #17398870]

Which input voltage range works reliably?

Light sources stayed lit from 9–12 V. Below about 5 V the lamps extinguished, while 7 V could still start a 17 W LED but not an 18 W CFL [Elektroda, TechEkspert, post #17398870]

Can I power LED bulbs directly?

Yes, but slow rectifiers inside many LED bulbs add loss. Adding 10–47 µF electrolytic or 330 nF film across the module’s DC output raised voltage a few volts and improved brightness [Elektroda, TechEkspert, post #17412195]

Why do users call the unit dangerous?

Because it lacks regulation. No-load voltage can exceed 400 V, which can pierce insulation or explode electrolytics in connected rectifier stages [Elektroda, TechEkspert, post #17398870]

How can I improve LED performance with this board?

  1. Solder a fast diode bridge (already present).
  2. Add 10–47 µF 250 V electrolytic across the DC output.
  3. Keep input between 9–12 V. Brightness becomes steadier and diode losses fall [Elektroda, TechEkspert, post #17412195]

Is it suitable for Nixie tube projects?

It can supply the needed 170 V at a few milliamps, yet designers prefer regulated MC34063 boost converters that cost ≈ $0.30 and hold voltage within ±5 % [Elektroda, zgierzman, post #17406848]

Has the module price increased?

Despite some offers near PLN 90, identical boards still list for US $1.6 with free shipping, the same as two years earlier [Elektroda, zgierzman, post #18593279]

What common failure modes should I watch for?

Edge cases include transistor overheating above 100 °C and blown electrolytic capacitors when the board is run without load or with simple AC-DC adapters [Elektroda, TechEkspert, post #17398870]

Is there a regulated alternative under $2?

A MC34063 boost converter plus choke, diode, and resistors can be built for under $1 in EU retail prices and provides adjustable, stable HV according to "it can be done better and cheaper" advice [Elektroda, zgierzman, post #17406848]
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