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Time relay for piston feeder: countdown resumes after power loss, loop mode, <100 zł

dreamless 1872 1
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  • #1 15301052
    dreamless
    Level 10  
    Hello,
    I am looking for a solution to test a piston feeder of my own design,
    what I mean is this: the current cooker controller ( a regular proton pid controller) does not have a feeder control, it only has an output for the CH pump and fan.
    - i have made a piston feeder according to generally available information, preliminary tests have been made successfully
    - i don't want to buy a new controller for the time being, I would like to make a simple control based on a time relay, however I can't find anything at a low price ( up to 100 zł +-50 zł ) meeting the criteria :
    1. works in a loop ( e.g. gives voltage for 3 sec every 200 sec )
    2. pauses but does not reset the countdown during voltage loss ( voltage from the controller from the output to the blower )
    3. I.e. I switch the controller on, it switches on the fan and feeder, the temperature reaches the preset one (the feeder is in a loop), the hysteresis is on (it blows for 3 seconds every 5 seconds), the relay pauses the countdown of feeding for the time of the fan stoppage) the temperature exceeds the preset + hysteresis, the fan switches off (pause on the feeder relay), the temperature drops, the fan switches on, on the relay the countdown is resumed, etc. I would like it to work taking into account the maintenance of the fan and the voltage.
    I'd like this to work with the maintenance, currently the timer relay starts feeding coal after a voltage is applied and counts down again, but e.g. during maintenance when there is a blowdown it feeds coal unnecessarily, I'd like to avoid this or at least minimise these negative effects of simple control.

    The assumption is that if all goes ok then I want to buy an IRYD RTZ PID prond.

    If anyone knows of a ready-made solution or can suggest how to "get it right", please give me a hint.
    Regards
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  • #2 15302037
    kindlar
    Level 42  
    My answer is this: If you can't buy then do it yourself. I suggest atmega 8, 2x16 LED display, 1 or 2 temperature sensors. It could look like this for example: https://www.youtube.com/watch?v=v5dm9jn-Lz4
    The control program is free, you can write it yourself from scratch or modify those found on the web. For testing you can assemble on a universal board or on a contact board.
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