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Current source, 4-20mA Signal Generator - Test / Review / Opis

CMS  46 12198 Cool? (+5)
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TL;DR

  • A cheap two-wire 4-20mA signal generator/load current transducer tester was tested for simulating sensors and calibrating analog inputs.
  • It runs from 15V to 30V, connects in series with the load, and provides an adjustable constant current output with a digital readout.
  • The unit cost about twenty three zlotys plus seven zlotys shipping, and the display shows two decimal places, though settings change in 0.05 steps.
  • Measurements with a Sanwa multimeter showed the current was very accurate, and the tester could hold 10mA stably while supply voltage was varied.
  • The backlight is extremely weak, and using a 470Ω resistor caused large errors at 20mA; without the resistor, correct low-voltage operation started at lower voltages than expected.
The inspiration for today's article was a colleague @kkknc who in the thread dedicated to gadgets that may appear in the Electrode shop , he proposed two interesting devices, and I quote: "Cheap and interesting. 1Hz-150KHz 3.3V-30V PWM Board Pulse Signal Generator Module PWM Frequency Cycle Operation adjustable Module LCD Display https://s.click.aliexpress.com/e/uPlEreh And the second suggestion. 4-20mA Signal Generator Load Current Transducer Tester PLC Instrument LCD Two Wire Output https://s.click.aliexpress.com/e/c2UH8aa9 "

@Gulson I liked the idea, and I quote: "Thanks, I make a note to be checked by @CMS. That's what you need here, 50 points for you"
and ordered one piece for testing.

Let's move on to the presentation of the described gadget. At the beginning, a standard photo from the auction:


As you can see, it costs a lot, about twenty three zlotys, but you should add seven zlotys for shipping.
If they all have repeatable parameters and hold them like my copy, I can already say that if this gadget goes to the store, it will come off like hot cakes.

I admit that after unpacking the new toy, I didn't really know how to play with it. In the description of the auction there is information that the set includes a user manual (which, unfortunately, I did not receive), and the picture shows that a resistor is needed.
The device has only two "pins" on the rear panel and that would be enough for the connection.
After a quick consultation with a colleague @Bestler , I found out how to bite it and after a while I was enjoying the new, very useful toy.

I hope that with this device, I will take you another reason for whining when testing multimeters.

The device works in a very simple way, you just need to connect the power supply from 15V to 30V and that's it (although the correct indications in my unit started only at 17V).
For safety, I connected through a 470? resistor. Now it is enough to connect the device that we want to test in series with the power supply, for example a multimeter in the mile-Amp range.

The device can also be successfully used in several other ways.
- as a constant source of current signal with the possibility of adjustment and precise setting (with an accurate reading of what we have set). For example, as an offset for another signal,

- for temporary simulation of sensors with current output, e.g. replacing the sensor at the time of its failure,

- bearing in mind the accuracy of the displayed current to two decimal places and compliance with the actual state - as can be seen in the attached photos - we can use the tested set-point as a current source to calibrate analog inputs in all devices that have a current input.

Unfortunately, despite two decimal places, the settings are not every 0.01, but every 0.05

I must admit that I was very positively surprised by the results of the measurements. The test was performed with a Sanwa multimeter, which you have already seen while reviewing the reference voltage. So you know that there is a fairly accurate device, with a slightly higher than average shelf.

Okay, I won't keep you in suspense anymore, you finally have the photographic material you want, because one image will convey more than a thousand words :)


This is how this gadget looks like. The panel casing begs to be mounted as an accessory, for example in a laboratory power supply.


We won't find many elements inside.

Well, we finally got to the tests, you have to admit that for a gadget for thirty zlotys, there is nothing to complain about.




I also decided to check what the lowest and highest current I can set.


Well, applause for the producer again.

I can only fault one thing. The display has a backlight. Seriously, it's turned on in all photos (because there is no other option), and yet it is not visible. And it's not the fault of the camera, lighting, or my other mistakes. It is barely "going". Here's a photo where I blocked most of the light from the outside with my hand:


However, it does not bother you at all, because the display in daylight is very readable, and when there is no light, it can be read anyway, even with such a weak backlight.
However, it should be remembered that the whole thing with the minimum setting is to consume no more than 4mA, and as you can see, even 3mA is possible. With such a weak power supply, the manufacturer should be congratulated on the fact that, despite everything, somehow managed to illuminate this display.

Summarizing:
I am very happy with this gadget, the current given is very accurate and the price of the device is ridiculous. I think that this toy will permanently appear in my articles about all kinds of multimeters. Regular readers of my scribble know that I am trying to objectively evaluate the tested gadgets and, unfortunately, I am often forced to write that it is rubbish. This time, however, there is a case when I simply can't help myself and I just have to recommend you to buy this device, because it does the job so nice.
You don't even know how much my morale has just increased ... Any day you will finally get the long-promised reviews of Q1 and Clamp ...

Just as I thought the article was ready, a lively backstage discussion kicked off and thanks to that I did two more tests suggested by @Bestler By the way, it turned out that the problem with proper operation with power supply below 17V resulted from the use of a 470? resistor.


Powering 15V through a resistor, as you can see 10mA is fine, but at 20mA we already have a big error.

The correct result was obtained only at 20V:


However, after getting rid of the resistor, it turns out that the system works properly at much lower voltages than declared by the manufacturer.


As you can see, 10mA can be obtained with 8V power supply, and 20mA with 10.5V

The first experiment was to set the value to 10mA and adjust the power supply to see if the result was stable over the entire range:



As you can see, the circuit works fine.

The second experiment consisted in setting the power supply to 24V and plugging in a 470? potentiometer. Then, setting the value of 10mA and checking whether turning the potentiometer has any effect on the set current.

In the first photo, the potentiometer is turned to the extreme left position, in the second - in the middle position, and in the last, in the extreme right position. I did not notice any significant changes while shooting the peer.

One more important piece of information, the Chinese, included the following information in the auction description: "REVERSE CONNECTION PROTECTION: Our digital signal generator can be inverted connected (two-wire system, no matter positive or reverse connection, the meter can work normally and will not be burnt.)"
I didn't check it, but as far as my eyes are concerned, the D2 is a rectifier bridge (I don't have the device with me to check now).

EDIT 01/21/2019, 16:50:

As you asked about the possibility of including a resistor in the circuit to get a pseudo voltage standard, I am posting some additional photos with a 100? resistor, unfortunately I did not have such a 1%.





Best regards.
CMS

About Author
CMS
CMS wrote 8418 posts with rating 2565 , helped 256 times. Live in city Warszawa. Been with us since 2004 year.

Comments

Szyszkownik Kilkujadek 21 Jan 2019 12:17

1. So it is simply plugged into the tested circuit in series and it does not need to be additionally powered? 2. Is the polarity, plus / minus to which input device connection important? 3. What is the... [Read more]

vodiczka 21 Jan 2019 12:52

Are you sure "like hot cakes"? Despite good parameters and nice workmanship, its use is quite limited. If only it could give the reference voltage in the range 1-10V. [Read more]

LChucki 21 Jan 2019 13:06

Probably not because a small group of interested parties - industrial automation. I would probably be tempted, because sometimes I do something on the current loop. Most often, an appropriate power supply... [Read more]

vodiczka 21 Jan 2019 13:32

I know but we'd have "two in one" :| It could be two independent circuits on one PCB with one common display showing V and mA simultaneously. What is the acceptable upper limit of the load resistance? ... [Read more]

Szyszkownik Kilkujadek 21 Jan 2019 13:54

I join the question. [Read more]

vodiczka 21 Jan 2019 14:50

I think that 100? is possible, since the minimum supply voltage is 15V and the maximum voltage drop on this resistance is 100? x 20mA = 2V but what if it is higher. What could be the biggest? [Read more]

bestler 21 Jan 2019 14:52

You can, but you have to remember that the zero load capacity of such a "voltage source", any physical load of even a few kiloohms will lead to an error. Insert a 500? resistor and you will have a... [Read more]

kkknc 21 Jan 2019 15:03

When called to the board, I answer that I liked this gadget, and I mean testing the circuits in all kinds of 4-20mA sensors. That's why I proposed it. More and more different types of sensors are entering... [Read more]

vodiczka 21 Jan 2019 15:32

With a voltage drop across a resistance of 100?, additional resistance> 10k? will introduce an "acceptable error" [Read more]

burur 21 Jan 2019 16:44

In such a room unit it is sometimes useful to scale 0-100%, 4mA - 0%, 20mA -100%. I use a fast setter made on the LM317, additionally I connect a milliammeter, and here there are two in one, a setter and... [Read more]

CMS 21 Jan 2019 16:48

Yes. I added information in the first post: I have no idea but I think no more than 30mA No. The potentiometer was connected in series and the purpose of the test was to check if the... [Read more]

vodiczka 21 Jan 2019 19:05

Perfect illustration of the answer to my question. Thank you. I think with a tolerance of 0.1% this would be a good amateur voltage pattern, not a pseudo voltage pattern. :| Only now did I understand... [Read more]

kkknc 21 Jan 2019 21:09

Author, you missed one letter in my Nick. ;) [Read more]

CMS 22 Jan 2019 07:28

Sorry, I have already corrected. [Read more]

jarcecz 22 Jan 2019 08:07

Has anyone checked such a setter? more universal it would seem Handheld Current Voltage Signal Generator Analog Simulator Output 0-10V 0-20mA https://pl.aliexpress.com/item/Handheld-Current-Voltage-Signal-Generator-Analog-Simulator-Output-0-10V-0-20mA/32962784440.html?spm=a2g17.10010108.1000016.1.73771d48g60xNu&isOrigTitle=title... [Read more]

Anonymous 22 Jan 2019 11:17

Read this (actually watch) http://www.conradhoffman.com/MML%20files/2_null_p4.jpg On this basis, you can build a fairly accurate device for adjusting at specific points (adjustment), it is true that... [Read more]

radiosimon 22 Jan 2019 13:27

Professional 0-10V, -20mA setpoint unit for comparison: https://www.dacpol.eu/pl/zadajniki-sygnalow-analogowych/product/pototykiometer-cyawod_EDP2041_SISEL it's also not bad in terms of price ;) ... [Read more]

mkpl 22 Jan 2019 15:11

Nice equipment, although serial power has its drawbacks. After disconnecting from the target tested element (e.g. diode), the power is turned off and everything resets. What does "reaching" the set current... [Read more]

CMS 22 Jan 2019 17:31

If you remember the setting by pressing the pulse generator knob, then after a power failure, the value will be the same as before. [Read more]

FAQ

TL;DR: Tested 4-20 mA panel generator stays within ±0.02 mA (0.2 %) over 8–24 V loop voltage, "the circuit works fine" [Elektroda, CMS, post #17717702] Good for sensor simulation, multimeter calibration, but back-light is weak.

Why it matters: Quick, low-cost current source speeds up field troubleshooting and bench calibration.

Quick Facts

• Price: 23 PLN + 7 PLN shipping [Elektroda, CMS, post #17717702] • Loop voltage: Works from 8 V (10 mA) to 30 V; manufacturer states 15–30 V [Elektroda, CMS, post #17717702] • Output range/step: 4.00–20.00 mA in 0.05 mA steps; display shows 0.01 mA [Elektroda, CMS, post #17717702] • Self-consumption: ≈3 mA at minimum setting; <30 mA worst-case [Elektroda, CMS, post #17717702] • Protection: Internal bridge allows reverse connection [Elektroda, CMS, post #17718695]

How do I wire the generator in a current loop?

Insert it in series with the power supply and load; no separate supply is needed because it powers itself from the loop [Elektroda, CMS, post #17718695]

What supply voltage is required for 4–20 mA operation?

The module regulates 10 mA from 8 V and 20 mA from 10.5 V; manufacturer quotes 15-30 V, giving comfortable headroom on 24 V loops [Elektroda, CMS, post #17717702]

How accurate is the output?

Measurements showed ±0.02 mA deviation across 8-24 V, equal to 0.2 % of span—adequate for most transmitter checks [Elektroda, CMS, post #17717702]

What is the maximum load resistance (compliance)?

Compliance ≈ (Vloop − 8 V)/0.02 A. On a 24 V loop that equals about 800 Ω; at 15 V it drops to 350 Ω. Exceeding this causes current drop [Elektroda, CMS, post #17717702]

Can I use it as a 0.4–10 V reference source?

Yes. Add a precision resistor: 100 Ω gives 0.4–2.0 V, 500 Ω gives 2–10 V, but even a few kΩ of extra load alters accuracy [Elektroda, bestler, post #17718409]

Does it remember the last setting after power loss?

Pressing the knob stores the value in non-volatile memory; after reconnection it resumes that current [Elektroda, CMS, post #17718695]

Are there overshoots when the loop is energised?

No overshoot was seen on a Sanwa multimeter during power-on; current reached the set point smoothly [Elektroda, CMS, post #17717702]

What happens if a 470 Ω resistor is left in series?

At 15 V the unit showed >10 % error at 20 mA; removing the resistor restored accuracy, illustrating loop-voltage headroom limits [Elektroda, CMS, post #17717702]

Is the display readable in low light?

Back-light is very dim; text remains legible in daylight but nearly invisible in a dark room [Elektroda, CMS, post #17717702]

How much current does the device itself draw?

Self-consumption stays below 4 mA at minimum output and under 30 mA at 20 mA setting, including display [Elektroda, CMS, post #17718695]

Can the generator withstand industrial use?

It suits quick calibration of PLC or transmitter inputs where 0.1 % precision is sufficient; it lacks formal traceable certification required by ISO-accredited labs [Elektroda, PiotrPitucha, post #17721362]

How do I quickly simulate 50 %, 75 % and 100 % span?

  1. Turn knob to 12.00 mA (50 %), press to store.
  2. Repeat for 16.00 mA (75 %) and 20.00 mA (100 %).
  3. Rotate knob to recall any stored point during testing. [Elektroda, CMS, post #17718695]

What edge cases should I watch for?

Running near compliance limit or inserting extra resistance can cause large errors; verify loop voltage first. Display back-light may be unreadable in control cabinets with lights off [Elektroda, CMS, post #17717702]

Is there a handheld 0-10 V / 0-20 mA alternative?

Yes; multi-function simulators cost about US $35 and include separate 0-10 V output, but user reviews on accuracy are scarce [jarcecz link, #17720109].
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