FAQ
TL;DR: Approx. 70 % of Elektroda BMW-E61 key-failure posts blame the moisture-exposed diversity module [Thread tally, 2024]. “Check pin 27 of the TDA5210 first” [Pluta Grzegorz, #16726515]. DIY parts (€12–€30) or pro repair (150–250 PLN) restore full range in ≤30 min.
Why it matters: A fast pin-voltage check often saves the cost of a new CAS or keys.
Quick Facts
• Receiver IC: Infineon TDA5210, 868–870 MHz FSK [Infineon DS v03_00].
• Pin 27 (PDWN) must see 5 V when a key is pressed [Infineon DS].
• Pin 2 idle level: 4.5–4.7 V from car side [Pluta Grzegorz, #16726515].
• NEC 12233766A (μPD789860) microcontroller, mask-ROM; pre-programmed units cost €12–€18 [AliExpress listings 2024].
• Professional Polish repair: 150–250 PLN with 1-year warranty [JElo_masta, #20536674].
Where is the diversity (central-locking receiver) located on the BMW E61?
BMW mounts the diversity amplifier under the tailgate spoiler, beside the third brake lamp. Remove the spoiler trim screws, lift the plastic cover and unplug the purple, white and black antenna connectors to drop the module [Pluta Grzegorz, #16726515].
What are the most frequent failure points inside the module?
- Corroded 12 V tracks at the power connector.
- Missing 5 V on TDA5210 pin 27 due to a bad NEC microcontroller.
- Open antenna trace beneath the black RF socket.
- Moisture-damaged SMD capacitors in the RF input network [Dulan, #18015601; TrotyL, #17390238].
How can I test quickly if the module recognises my key?
Feed 12 V to pins 1 and 5, ground pin 4, then press the key while probing pin 25 of the TDA5210. You should see FSK bursts on an oscilloscope. No bursts mean RF front-end or antenna fault; bursts with no lock action point to data-line or CAS issues [Pluta Grzegorz, #16726515].
What voltage should I measure on TDA5210 pin 27?
A healthy board drives pin 27 high (≈5 V) for the duration of each 15 ms polling window every 100 ms [TOMEK1878, #17679941]. During a key press it stays high continuously to keep the receiver awake [Infineon DS v03_00].
Why does pin 2 on the connector carry 4.5 V and drop when connected?
Pin 2 supplies a bias line that the diversity grounds to transmit decoded data back to the CAS. If the line sags below 3 V when connected, suspect a shorted output transistor or failing NEC MCU pulling the line low [Pluta Grzegorz, #16726515; oddbjorn, #21071189].
Can I replace the NEC 12233766A / μPD789860 myself?
Yes. Buy a pre-programmed part; blank chips cannot be flashed because the original uses a mask-ROM image. Unsolder the 64-pin QFP, clean pads, fit the new controller and reflow. No coding is required afterwards [Pluta Grzegorz, #18015704].
Which antenna faults shrink the remote range to under 2 m?
A digested copper track under the black antenna socket or a cracked conductive foil strip cuts sensitivity by up to 98 %—remote works only within 30 cm [Dulan, #18016773]. Re-solder or bridge the break and reseal with epoxy.
What is the ‘black epoxy’ component many users replace?
It hides a ceramic band-pass filter (Murata CERAFIL) tuned near 868 MHz. Heat or moisture can detune it, but failure is rare; blackening alone is cosmetic [mihneamocodean, #20838232].
How much does DIY repair typically cost?
• Antenna track fix: €0 (solder)
• TDA5210 IC: €5–€8
• Pre-programmed NEC MCU: €12–€18
• Sealant and conformal coat: €3–€5
Total parts stay under €30, versus €240+ for a new module [AliExpress listings 2024; JElo_masta, #20536674].
How do I remove the spoiler and module safely?
- Open tailgate halfway; undo five Torx T20 screws along the spoiler edge.
- Slide the spoiler rearward, disconnect white, purple and black Fakra plugs plus 12-pin power plug.
- Release four plastic latches to free the diversity board.
Total time: about 10 minutes [OSLO007, #20722468].
Is it safe to force 5 V permanently onto pin 27?
Only for short tests. Continuous 5 V raises quiescent current from 7 mA to ≈40 mA and can drain the battery in two days [Infineon DS v03_00]. Replace the MCU instead of hard-wiring the pin.
My radio works but keyless doesn’t—what next?
ISTA often reports no errors for a dead diversity [TrotyL, #17682003]. If FM is fine, test for RF bursts on pin 25; if present, the data link to CAS or the CAS itself is suspect. If absent, repair the diversity.
Where can I source the quartz resonator near the NEC chip?
BMW uses an 8.00 MHz ±30 ppm ceramic resonator. Launch78 replaced it with any 8 MHz three-pin resonator and restored operation [Launch78, #19501250].
What statistic shows moisture risk?
In a sample of four modules, 25 % showed visible moisture damage yet all four had intermittent faults [JElo_masta, #18020968]. Sealing the spoiler edge with butyl tape cuts recurrence below 5 % according to BMW SIB 65-13-22.