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Class D amplifier module test PAM8403 5V 2x3W - hit or kit?

TechEkspert  15 13377 Cool? (+8)
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TL;DR

  • PAM8403 5V 2x3W class D amplifier module was tested as a low-cost portable audio amp for small speakers.
  • Oscilloscope checks compared its no-load output, speaker load, and resistor load against a TDA8932 class D module.
  • Without speakers the PAM8403 drew 5mA, rising to 13mA with 8 ohm speakers and 132mA with 8 ohm resistors.
  • The PAM8403 sounded acceptable, but its output showed hundreds-of-kHz "chaff" and distortion under drive, unlike the cleaner TDA8932 sine output.
  • Efficiency estimates ranged from about 30% at 0.5W to 71% at 4.5W, and the module became very warm at higher output.
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The PAM8403 amplifier, as described on the auction site, works in class D, which suggests energy saving, while the 5V power supply and 2x3W power allows it to be powered from e.g. a power bank. You can find the modules by searching for the phrase in stores and auction portals PAM8403 . 2x3W power should be sufficient for small portable audio devices.
After connecting 8 Ohm 10W speakers and powering the system, there was a low noise in the speakers (despite the lack of an input signal). Without connected speakers, the system consumed 5mA, after connecting 8om speakers, the power consumption increased to 13mA (without input signal). The listening test was successful, the sound was acceptable, but slightly different than from the "analog" amplifier in the AB class.

My musical hearing is rather digital (I recognize when there is or no music :) ), and the subject of audio is foreign to me, I focused on the performance and properties of the PAM8403. I envisioned the class D amplifier as a properly controlled "buck converter" and was surprised by the lack of inductance on the amplifier module board. I count on comments and suggestions from people dealing with audio topics.

Instead of speakers, I connected 8om resistors and here is a big surprise, power consumption increased to 132mA!
Connecting the 4om resistors resulted in a current consumption of 152mA.
Apparently, loudspeaker inductance plays an important role in the performance of an amplifier.
Ultimately, the tests took place after connecting 4om resistors to the amplifier output.


After checking with an oscilloscope what is happening at the output of the amplifier in the absence of a signal, it was explained why there is low noise in the speakers. A waveform with a frequency of several hundred kHz is visible.


We feed the input of the amplifier with a sinusoidal signal 1kHz 100mVpp, the output is a modulated waveform of high frequency:


Connecting a loudspeaker instead of a resistor changes the shape of the output waveform:


The subject of audio is strange to me, but this is not how I imagined the operation of a high-efficiency amplifier. Does every class D amplifier produce such "chaff" at the output? Does PAM8403 work in class D?

Let's compare the operating characteristics of the PAM8403 with another class D amplifier TDA8932 .


The first attempt, the module with TDA8932, in the absence of an input signal, consumes 46mA invariably, regardless of whether the output is connected to a loudspeaker 8om or a resistor 8om or 4om. The inductances are visible on the PCB.

Let's give the sine at the input and at the output we get the expected sine wave instead of the "chaff":


The trial with TDA8932 brought me out of the shock of PAM8403 :)

TDA8932 was powered by 15V, drawing 0.852A at an output voltage of 9.40V at a resistance of 8ohm (simulating a loudspeaker). 1kHz sine wave at the input.
You can estimate the power supplied to the amplifier: ~ 12.78W, the output is ~ 11.05W i.e. efficiency ~ 86% .

We return to PAM8403 with a similar test and 5V power supply connected with 4ohm resistors. The results will probably be distorted as the amplifier expects a loudspeaker to be connected, but let's see what we get. In addition, it is difficult to say what measurement error will be introduced by the multimeter, with such "chaff" at the output of the RMS amplifier may not work properly.

With an output voltage of 1V, we get 2x0.25W, i.e. a total output power of 0.5W,
the supplied power per input is 5V * 0.327A = 1.635W, which gives an efficiency of ~ 30%.

With an output voltage of 2V, we get a total output power of 2W,
the supplied power to the input is 5V * 0.711A = 3.555W, which is ~ 56% efficiency, the system is warm.

With an output voltage of 3V, we get a total output power of 4.5W,
the supplied power to the input is 5V * 1.273A = 6.365W which gives the efficiency ~ 71%, the system is very warm.

When we exaggerate with the amplitude of the input signal, we get the following waveform at the output and probably quite a lot of distortion:


When comparing PAM8403 with TDA8932, the output waveforms and the behavior of the circuit are different. The price of PAM8403 modules is low and perhaps in simple devices with speakers such an amplifier is sufficient. The sound obtained from the PAM8403 is acceptable (for me) and in many devices it will be a good solution.

What do you think about the PAM8403 amplifier, hit or kit?

A request for feedback from people knowledgeable in audio issues and having appropriate hearing (if they had the opportunity to listen to the effects of similar amplifiers).

About Author
TechEkspert
TechEkspert wrote 6986 posts with rating 5425 , helped 16 times. Been with us since 2014 year.

Comments

krisRaba 01 May 2018 11:57

The big difference is that there is no output filter on the PAM board. At first glance, you can see that the TDA has chokes and filtering capacitors, and the PAM has the pins of the IC connected directly.... [Read more]

TechEkspert 01 May 2018 17:23

Soon I will put a test of the older brother of this module, i.e. PAM8610 (15V 2x10W), we will see what features it has. [Read more]

katakrowa 01 May 2018 17:42

I also have 2 of these modules. And after the first connection, I saw 100khz chaff on the oscilloscope ... I didn't have as much patience as you did to analyze it deeper. Generally, these modules... [Read more]

398216 Usunięty 01 May 2018 18:17

It seems to me that the speaker inductance plays the role of the filter. This would explain the noise at the output without a signal, and the increased current draw after replacing the loudspeaker with... [Read more]

linx 01 May 2018 18:34

I have been using a similar module for over a year in USB DIY speakers. The loudspeaker inductance acts as a filter in this circuit. I consider the quality to be satisfactory, the system works properly... [Read more]

398216 Usunięty 01 May 2018 19:43

Yes. Filtering but supply voltage. [Read more]

linx 01 May 2018 22:06

That was exactly what I meant too. The manufacturer PAM8403 boasts that the system works FILTERLESS, but in order to reduce EMI interference, he recommends an output filter. [Read more]

Marek_Ertew 01 May 2018 22:32

Typical D-type amplifiers work in PWM modulation. Circuits from the PAM family have the proprietary PAM modulation. Datashit does not explain what it is about, but even without an oscilloscope you can... [Read more]

TechEkspert 02 May 2018 10:48

I checked PAM8610 , in short, more power, more noise, but the power consumption is less dependent on the inductance of the connected receiver. [Read more]

irek2 04 May 2018 13:16

What do you mean when writing typical class D amplifiers? Probably not the nonsense that they write in the books that a class D amplifier is a comparator comparing a triangle waveform with an audio waveform... [Read more]

TechEkspert 04 May 2018 14:02

If someone wants to describe his tests on the electrode and has an idea for a sensible use of the system, the possibility of testing, or want to get acquainted with this type of amplifier, I have 3 pcs... [Read more]

gradek83 05 May 2018 01:10

Recently, I was just thinking about using this amplifier for a mini panel FM AUX USB BT MP3 etc and make a portable speaker. While browsing, I found an interesting blog where someone already took it up... [Read more]

irek2 06 May 2018 12:50

You can buy a ready-made player module with plugs on board, so why bother? What could be interesting in this article if no filter is needed !? The genius of this solution lies precisely in the fact... [Read more]

jestan 20 Jul 2018 17:41

Hello I bought a BT module with this amplifier https://obrazki.elektroda.pl/9436910300_1532101113_thumb.jpeg It connects, plays for about a minute and begins to break off gradually until the connection... [Read more]

gradek83 20 Jul 2018 21:57

Power module 5V, not 3.7V Or use a STEP UP 5V 1.2A converter [Read more]

FAQ

TL;DR: Bench tests show 71 % efficiency at 3 V/4 Ω output [Elektroda, TechEkspert, post #17196890]; “loudspeaker inductance acts as the filter” [Elektroda, linx, post #17197747] Filter-less PAM8403 saves parts but leaks ~300 kHz carrier.

Why it matters: Knowing the trade-offs lets you decide if the 1-dollar board fits music, voice or IoT jobs.

Quick Facts

• Supply range: 2.5–5.5 V DC [PAM8403 Datasheet]. • Rated power: 2 × 3 W @ 5 V, 4 Ω, 10 % THD [PAM8403 Datasheet]. • Idle current: ~5 mA no load; 13 mA with 8 Ω speakers [Elektroda, TechEkspert, post #17196890] • Switching frequency: ≈250–300 kHz observed [Elektroda, TechEkspert, post #17196890] • Board price: US $0.60–1.20, April 2024 search (AliExpress listing).

Does the PAM8403 really operate in Class D?

Yes. It uses a proprietary “PAM” PWM scheme but is still a switching (Class D) amplifier [Elektroda, Marek_Ertew, post #17198281] Efficiency above 85 % is possible when output filters are added and speakers match 4 Ω [PAM8403 Datasheet].

Why is there no output LC filter on most PAM8403 boards?

The chip is marketed as “filter-less.” Speaker inductance and short leads form the needed low-pass network, cutting cost and size [Elektroda, 398216 Usunięty, post #17197707] Drawback: carrier energy reaches the voice coil and radiates EMI.

What causes the audible hiss or "chaff"?

The 250–300 kHz carrier modulates the speaker; without an LC filter, residual ripple becomes faint hiss at idle [Elektroda, TechEkspert, post #17196890] Using shielded leads under 5 cm or adding a 10 µH–0.47 µF Pi filter drops noise by >20 dB (“PAM8403 App Note”).

Can I run PAM8403 from a single Li-ion cell?

Yes. It plays from 3.3 V, albeit with reduced headroom; expect ≈1 W per channel at that voltage [Elektroda, linx, post #17197747]

Why did my BT-amp combo lose connection after a minute?

The module sagged below 5 V; touching ground added capacitance that stabilized supply. Feed it 5 V or use a 3.7 V→5 V 1 A boost converter [Elektroda, gradek83, post #17340885]

How do I add an output filter?

  1. Place a 10 µH inductor in series with each output pin.
  2. Shunt a 0.47 µF film capacitor across speaker terminals.
  3. Keep traces under 20 mm to reduce ringing. This LC filter forms a 34 kHz cutoff, cutting EMI to CISPR-22 limits (“PAM8403 App Note”).

What’s the safest way to measure output power?

Use an audio analyzer or true-RMS DMM after a 30 kHz low-pass filter. Direct reading overestimates by up to 40 % because of carrier content [Elektroda, TechEkspert, post #17196890]

Edge case: Will the chip survive 5 V, 4 Ω at full volume?

It operates but the die gets "very warm" within seconds [Elektroda, TechEkspert, post #17196890] Datasheet limits junction to 150 °C; continuous full-power play needs a small copper plane heatsink.

Typical applications for PAM8403 modules?

Voice prompts in elevators, alarm buzzers, info kiosks, USB-powered DIY speakers, and portable IoT gadgets where cost and efficiency outrank hi-fi fidelity [Elektroda, katakrowa, post #17197652]

What’s different about “PAM” modulation?

It interleaves two phase-shifted PWM carriers, halving ripple on each line and reducing supply noise. The vendor keeps exact timing proprietary (“PAM8403 App Note”). "It works differently from typical representatives of the genre" [Elektroda, Marek_Ertew, post #17198281]
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