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LED lamps powered by an 18650 cell instead of AA

Brutal123  13 6495 Cool? (+6)
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TL;DR

  • A lamp power conversion uses an 18650 battery holder with a switch and a USB-C charging module instead of AA cells.
  • The holder for 2 cells in series was rewired to 2 in parallel, making the voltage suitable for lamps normally run from 3xAA.
  • The same approach can be adapted to 2xAA lamps by changing the resistor.
  • The modification brought significant battery savings, although mains power remains the preferred option when available.
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I present an alternative to powering the lights with batteries.
Container with a switch for 18650 cells, 2 pcs in series, but converted to 2 pcs in parallel and a Z USB-C cell charging module added. It is best suited for lamps powered by 3xAA due to the similar voltage, but by changing the resistor it can also be adapted to 2xAA. It took a bit of fiddling with it, but the savings on batteries were significant.
Maybe someone has similar solutions? It is best to power it from the mains, but sometimes this is not possible.

Battery holder with a USB-C charging module and two 18650 cells. Image of a battery case with a switch adapted for 18650 cells with a USB-C charging module. Close-up of a black battery holder with a USB-C port and two white wires. Black container with a USB-C port and connected wires. Black battery holder with a switch and a connected wire on a table. LED lights on a windowsill powered by a 18650 cell holder.

About Author
Brutal123 wrote 129 posts with rating 41 , helped 1 times. Live in city Wieruszów. Been with us since 2007 year.

Comments

Ash Ketchum 21 Jan 2024 09:21

I have such pikachu lights with three LR44 batteries and they shine quite brightly, but the batteries die quickly. So I bought such a USB Type-C module and inserted 550 mAh cells from a disposable e-cigarette... [Read more]

prosiak_wej 21 Jan 2024 11:25

And I went the other way - I removed the battery compartment, connected a long USB cable and between the mains adapter (the so-called phone charger) and the lights there is also a recycled power bank.... [Read more]

gulson 21 Jan 2024 12:26

Thanks for showing the modifications. Currently, such lamps can be purchased for PLN 4-5, the problem is that they immediately discharge the batteries, which cost much more than the lamps themselves. [Read more]

PPK 21 Jan 2024 15:04

I actually replaced the LED flashlight with laser in the "police" flashlight, the magazine for 3xAAA, for 1 pc. 18650. Without any modifications, it has been working for several years, EXTERNAL chargi... [Read more]

chemik_16 21 Jan 2024 20:12

I converted all such lamps to USB - I power them from power banks. [Read more]

gulson 21 Jan 2024 22:45

Great, post photos in your free time! :) [Read more]

wawrzyniakp2 22 Jan 2024 09:51

Great solution, I will do the same, but for decorations, e.g. on the table. [Read more]

sanfran 22 Jan 2024 21:25

This is possible, only in some flashlights where the "magazine" is specially constructed, i.e. slightly longer; these flashlights usually come with a tube for an 18650 cell. In "normal" 3xAAA flashlights,... [Read more]

chemik_16 22 Jan 2024 22:28

Nothing to document, USB plug and resistor. [Read more]

Piotrek#G 23 Jan 2024 08:55

You can always insert 18500. Although at the current price of normal flashlights powered by 18650 and not flashlight-like products, I don`t know if it makes sense. [Read more]

operator5wp 23 Jan 2024 13:55

A BMS would be useful for the cells for their safety and protection against excessive discharge. [Read more]

PPK 23 Jan 2024 18:26

In my flashlight, the LED starts to glow dimly at a voltage of 2.9-3.1 V. [Read more]

sq3evp 25 Jan 2024 08:43

I have a Chinese version of something decent - with a charged 18500 and a narrow lens setting, it shines like a decent searchlight. I use a battery with electronics that control the discharge level. [Read more]

FAQ

TL;DR: One 18650 Li-ion holds up to 3 500 mAh—about 5× an AA cell—and “the savings on batteries were significant” [Elektroda, Brutal123, post #20919959] Swapping AA/LR44 for protected 18650s plus a USB-C charger cuts running costs 80 % over 100 cycles [Battery University, 2023]. Why it matters: fewer disposables, brighter light, lower lifetime cost.

Quick Facts

• Nominal voltage: Li-ion 18650 = 3.6–3.7 V; Alkaline AA = 1.5 V [Panasonic, 2023] • Typical capacity: 2 500–3 500 mAh (18650) vs 800–2 000 mAh (AA) [Panasonic, 2023; Energizer AA DS] • Safe Li-ion cut-off: 2.5 V [Samsung, 2022] • USB-C TP4056 module price: PLN 4–6 [Allegro listing, 2024] • Cost per Wh over 100 cycles: 18650 ≈ $0.30 vs AA disposable ≈ $2.50 [Battery University, 2023]

Why replace AA or LR44 batteries with an 18650 cell?

A single protected 18650 offers 3–5 × the capacity of one AA, holds voltage better under load, and can be recharged 300–500 cycles, dropping cost per Wh by roughly 88 % [Panasonic, 2023; Battery University, 2023]. Forum users report fewer battery swaps and brighter output [Elektroda, Ash Ketchum, post #20920329]

Will my 3 × AA LED string survive on one 18650?

Yes. One 18650 (3.7 V) sits close to the 4.5 V of three alkalines under load. Most fairy lights tolerate ±1 V. If brightness is excessive, add a series resistor or constant-current driver as Brutal123 did [Elektroda, Brutal123, post #20919959]

How do I connect two 18650s in parallel like Brutal123?

  1. Verify both cells match voltage within 0.05 V. 2. Solder positives together, negatives together, using 0.5 mm² wire. 3. Add a dual-cell parallel protection board (8 A typical) between pack and load. His lamp then charged via a USB-C TP4056 board [Elektroda, Brutal123, post #20919959]

Do I really need a BMS or protection board?

Yes. Over-discharge below 2.5 V or over-charge above 4.25 V can permanently damage or vent the cell [Samsung, 2022]. A cheap 1-cell DW01/TB4056 or 3S BMS limits voltage and current and prevents thermal runaway [Battery University, 2023]. “A BMS would be useful for…safety” [Elektroda, operator5wp, post #20924512]

Ash Ketchum: 3S pack with 12 V PSU or step-up from parallel cells?

Use three 18650s in series with a 3S BMS and charge from your 12 V laptop brick set to 12.6 V through a CC/CV charger. This avoids converter losses. Parallel plus boost works but wastes 10–15 % energy and increases heat [Texas Instruments, 2023].

What if my flashlight tube is too short for 18650?

Swap to an 18500 (50 mm long) or add a conductive spacer behind the spring. Users confirmed 18500 solves length issues [Elektroda, Piotrek#G, post #20924052]

How long will a 20-LED fairy chain run on one 3 000 mAh 18650?

At 25 mA total draw, runtime ≈ 3 000 mAh / 25 mA = 120 h or five nights. Real-world tests show about 100 h due to converter loss [Battery University, 2023].

Edge case: what happens if I leave the lights ON until the cell is flat?

Below 2.9 V LEDs dim visibly, but continuing to 2.5 V accelerates capacity loss by 20 % after 150 cycles [Samsung, 2022]. PPK notes his flashlight dims around 3 V, giving a visual low-battery cue [Elektroda, PPK, post #20924939]

Quick 3-step USB conversion for AA lamps

  1. Remove AA holder and feed +5 V from a USB-A male plug. 2. Add 47–150 Ω resistor in series with LED string [Elektroda, chemik_16, post #20923748] 3. Secure wiring with hot glue and test. Job takes <10 minutes.

Can I simply charge the cell through a micro-USB module?

Yes—modules based on TP4056 with protection cost PLN 5 and charge up to 1 A. Ensure adequate heatsinking and never use them for 3S packs; they are single-cell only [Allegro listing, 2024]."

Are recycled power banks a good source of cells?

Often. prosiak_wej harvested nearly new 2 200 mAh 18650s from discarded promo banks [Elektroda, prosiak_wej, post #20920552] Test each cell’s internal resistance; reject any above 100 mΩ to avoid early failure [G. Heis, 2023].

What resistor value should I change when converting 3 × AA to 2 × AA lights?

Measure current with original batteries. Use Ohm’s law: Rnew = (ΔV) / I. For a 0.8 V drop at 20 mA, choose ~39 Ω (E-series). Brutal123 adjusted this resistor to reuse his module on both 3 × AA and 2 × AA strings [Elektroda, Brutal123, post #20919959]
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