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Home control - PLC, roller shutters, lighting, alarm, monitoring - Smart Home + Classic installation

Berend 6870 42
Best answers

How should I design a smart-home electrical installation for shutters, lighting, alarm, heating and access control in a new house, and is it a bad idea to remove local shutter and light switches?

Do not make the whole house depend on the PLC alone: keep local manual control for shutters and lights, and use a hybrid setup with Home Assistant/Domoticz for the smart-home layer, plus PLC logic only where it really adds value [#20865963] [#20868007] For roller shutters, wire the motors and local buttons back to the switchboard, then consider Shelly 2.5/2.5 PM or Sonoff Dual R3 if you want percent opening and fewer contactors, but leave access and ventilation because some users reported overheating and failures in Shelly/Sonoff devices [#20865963] [#20868007] [#20869477] For lighting, simple on/off control on relays was recommended over complicated dimming; a central touchscreen/visualisation is useful, but phone-only control was considered awkward [#20865963] [#20987893] For alarm and doors, Satel Integra with ETHM/INT-SCR was praised as very stable and practical for automation, code locks and electric door strikes, with normal inside exit via handle and backup entry in case of power loss [#20865963] [#20870588] [#20988360] [#21008378] Plan plenty of separate circuits and future-proof wiring for sensors, cameras, sockets, speakers and other devices, because the system will grow, and HA/Domoticz can run on a Raspberry Pi, SSD, old laptop or NAS as the control front end [#20868007] [#20993411]
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  • #31 20990352
    Berend
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    But since Shelly, is more expensive than Son Off or Zamel, I dread to think how those modules perform.
    Maybe those after-market modules have better cooling ...? (but do they have any at all ...).
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  • #32 20993048
    Berend
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    My PLC uPC3 Carel drops out
    So rather stay with Home Assistant and shelly modules and others.
  • #33 20993053
    Daro1003
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    Berend wrote:
    Maybe these aftermarket modules have better cooling ...? (but do they even have ...)
    Well, what do I have ? Shelly 2.5 is a doped module.

    The only thing is that I think they have improved something in the newer version with the power supply.
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  • #34 20993055
    Berend
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    Daro1003 wrote:
    Berend wrote:
    Maybe these aftermarket modules have better cooling ...? (but do they even have ...)

    Well, what do I have ? Shelly 2,5 are the bus-modules.

    The only thing is I think that in the newer version they have improved something with the power supply.


    I thought you had the version for the th-35 bus.

    Generally I will be doing a star installation, the switchgear will be huge and I'll just have to think later what to control....
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  • #35 20993078
    Daro1003
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    Berend wrote:
    I'll just be thinking later on what to control it with....

    Whether this is a good solution I don't know probably not because various topics will come up during construction and instead of dealing with other things you'll be designing the control e.g. you'll install blinds or have them installed so it's good to close them at night and secure the construction. The other thing is the lighting also needed controlled by it and the fact that it is for finishing work.

    Having everything prepared at your leisure you assemble and it already works.
    Some modules need to be installed, assembled and certain stages closed.
  • #36 20993083
    Berend
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    You're right, but such basic circuits can be connected to some contactors and that's it.

    And eventually I think I'll do that the Home assistant itself and control a few sockets, lighting and roller shutters, and to the actuators I'll connect a cable and I'll think what to do later.
    Only I have to buy temperature sensors because such NTC or PT1000 what I have will not work with HA.
  • #37 20993411
    Daro1003
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    Plan as many circuits as possible to the sockets better invest in cables.

    Now I would make more of them myself because of the photovoltaic type hybrid or disconnecting circuits for example for the computer or TV I would give separate circuits because of them to disconnect automatically at night or when no one is home. I have two TV's which are used to display images from the cameras and it turns out that one of them consumes 18W in standby so I installed a SP111 socket to switch it off (you can do it cheaper e.g. sonoff) I also wanted to study the energy consumed.

    This kind of treatment makes it necessary to disperse and mount individual devices rather than having everything in one place in the switchgear.
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  • #38 20996683
    Berend
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    Good point, that's what I did, I have more than 40 electrical circuits alone (not counting roller shutters or cameras)
  • #39 20996917
    Daro1003
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    Sockets outside in soffit for lights ?
    Light sensors outside temp etc ?
    Coaxial cable to garage door drive aerial for improved range.
  • #40 20998550
    Berend
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    In these circuits I was referring to the classic 230/400 volts.

    This did not apply to tele-technical or temperature sensors

    I have yes.
  • #41 21007901
    Berend
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    Another change...

    Instead of a Carel PLC and Satel control panel, I will simply add a Beckhoff controller + Home Assistant.
  • #42 21008378
    Daro1003
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    In my opinion, it is a poor idea to give up Satel, but it is a typical alarm system with many useful functions, such as operation of code locks for doors, long-range remote control, GSM notification in the form of CLIP and SMS. An additional advantage is a certain stability, where no update causes confusion and certain functionalities work stably.
  • #43 21010969
    Berend
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    And so bad and so bad
    Not an easy thing to do.

Topic summary

✨ The discussion revolves around the integration of smart home technology with traditional electrical installations, focusing on controlling electric roller shutters, lighting, and alarm systems. The user plans to implement a system that allows for both manual and automated control of 13 roller shutters, considering the use of applications instead of traditional switches. Recommendations include using Domoticz or Home Assistant for home automation, with specific mentions of Shelly 2.5 modules for roller shutter control and Sonoff devices for lighting. Concerns about the reliability and stability of wireless systems versus wired solutions are raised, alongside discussions about the durability of various devices. The conversation also touches on the potential for integrating temperature sensors and actuators for heating control, as well as the importance of planning sufficient electrical circuits for future needs.
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FAQ

TL;DR: With 13 roller shutters, 37 power circuits, and over 40 planned electrical circuits, the safest approach is a star-wired installation with local wall controls preserved; as one installer put it, “manual control must be.” This FAQ helps self-builders choose between PLC, Home Assistant, Domoticz, alarm integration, and relay-based wiring without losing serviceability or future expansion. [#20865963]

Why it matters: A smart-home installation is hardest to fix after walls are closed, so wiring choices now decide reliability, maintenance cost, and future automation options.

Option Strength from the thread Main drawback from the thread Best fit
PLC + HMI Familiar logic, existing hardware can cut upfront cost Large switchboard, many I/O points, more design effort Users already comfortable with PLCs
Home Assistant Broadly recommended, flexible, runs on varied hardware Requires learning a new ecosystem Central orchestration layer
Domoticz Reported stable, simpler for one installer, works with Satel Seen as less fashionable than HA DIY users who want a lighter start
Shelly/Sonoff modules Smaller switchboard, easy blind/light control Heat, failures, Wi‑Fi dependence, servicing concerns Distributed control when space matters
Satel Integra Stable alarm, code locks, useful automation signals Separate ecosystem, not a full smart-home core Alarm-first installations

Key insight: Keep automation optional, but keep wiring permanent. Pull cables for local switches, sensors, and central access first; choose the software and controllers second. [#20993078]

Quick Facts

  • One planned installation reached 37 power circuits, 9 telecommunication circuits, and PLC + Home Assistant I/O of 16 AI, 61 DO, 36 DI, showing how quickly scope grows in a new house. [#20987063]
  • Real-world device counts can exceed 100–120 networked devices, including 14 shutter controllers, 17 lighting controllers, 16 IP cameras, 5 routers/APs, and 2 DVRs. [#20872166]
  • Reported street prices in the thread: Shelly 2.5 about 90–150 PLN, Sonoff 4CH about 60–100 PLN, Sonoff Dual about 50 PLN, and Shelly 4 Pro about 600 PLN. [#20868007]
  • One user reported failures over 3 years: 3 Sonoff 4CH replacements, 2 of 14 Shelly 2.5 units dead irretrievably, and capacitor replacements in about 8 of 14 Shelly modules. [#20869477]
  • The discussed house scale was a 10 × 14 m single-storey building, later planned for attic adaptation, with more than 40 electrical circuits before adding cameras or shutters. [#20987063]

How should I plan a smart home electrical installation for roller shutters, lighting, alarm, monitoring, heating and recuperation in a new house so it stays expandable later?

Plan it as a star-wired installation and pull more cables than you need. Bring shutter motors, local buttons, lighting circuits, alarm lines, temperature sensors, and telecom cabling back to the main switchboard. One builder planned 37 power circuits, 9 telecommunication circuits, and separate control I/O, precisely to keep later options open. Also reserve circuits for outdoor sockets, soffit lighting, ladder heaters, cameras, and future attic adaptation. This makes later migration between PLC, Home Assistant, Domoticz, or relay control possible without opening walls. [#20987063]

What works better for a house installation: PLC plus HMI, Home Assistant, or Domoticz?

Home Assistant or Domoticz worked better in this thread as the practical house layer, while PLC made sense only when the owner already knew it well. PLC plus HMI offers familiar control logic, but it pushed the design toward a very large switchboard and many modular components. Domoticz was described as stable and easy enough to run on Raspberry with SSD, while Home Assistant was seen as the stronger current ecosystem. A hybrid approach also appeared: PLC or Beckhoff for hard I/O, plus Home Assistant for visualization and integrations. [#20869415]

Why is giving up wall switches for lighting and roller shutters considered a bad idea in a smart home installation?

Giving up wall switches is considered a bad idea because local manual control remains the fastest and safest interface. One installer called phone-only control a “defeat” because nobody wants to search an app just to close one shutter while standing in the room. Wall switches also preserve operation during app, network, or controller problems. The thread repeatedly converged on the same rule: keep classic switches for both lighting and roller shutters, then feed those signals into digital inputs or local controllers. [#20865963]

How do you wire roller shutters so they have both local manual buttons and central control from Home Assistant or Domoticz?

Wire shutters with both motor cables and local button cables returning to the switchboard. 1. Pull the shutter motor conductors to the board. 2. Pull the local up/down button wiring separately to the board. 3. Terminate both on a shutter controller, relay logic, or PLC inputs/outputs. One user did exactly this for 14 shutters, so controllers stayed accessible for servicing, replacement, or full redesign later. That gives local wall operation and central control from Domoticz or Home Assistant without losing maintainability. [#20865963]

What is Home Assistant, and on what hardware can it run in a house automation system?

“Home Assistant” is home-automation software that centralizes device control, automations, and integrations, with a web interface and local deployment options. In the thread, it was described as a system with its own desktop that can run on a Raspberry Pi with SSD, an old laptop, or even a Synology server. It was also presented as stable after power resets when the host platform was set up correctly. For this use case, hardware choice mattered less than keeping the wiring and integrations open. [#20868007]

What is Domoticz, and how does it differ from Home Assistant for DIY home automation?

“Domoticz” is a DIY home-automation platform that manages devices, scenes, and dashboards, with a lighter, more block-oriented workflow than some broader ecosystems. In the thread, Domoticz was praised as simple, stable, and sufficient for years of use on Raspberry hardware. Home Assistant was described as more heavily promoted and now more popular, while Domoticz was seen as older but still actively updated. The practical difference in the discussion was not capability limits, but user preference and how much re-learning the owner wanted. [#20869477]

Which roller shutter solution makes more sense in practice: Shelly 2.5, Sonoff Dual R3, modular contactors, or Modbus RTU I/O modules?

The most practical choice depends on whether you prioritize compactness or serviceability. Shelly 2.5 reduces switchboard size and adds percentage positioning, but it costs about 90–150 PLN per unit and had reported reliability issues. Sonoff Dual was cited around 50 PLN, but it needed custom firmware. Modular contactors and Modbus RTU I/O modules suit a central board better and match PLC-style wiring, but they increase cabinet size. In this thread, the owner gradually moved from PLC contactors toward Home Assistant plus distributed modules because the central board became “a big cow.” [#20988944]

How is the roller shutter opening percentage calculated in Shelly 2.5, and how does calibration or re-basing work with electronic end-stop detection?

In the thread, percentage positioning was valued, but the exact internal method was not fully confirmed. The user discussing Shelly 2.5 treated it as percentage-based opening and asked whether it was time-scaled with end-stop behavior, which suggests practical calibration around opening and closing travel time. That makes sense for everyday use, but electronic load detection or anti-ice stop functions can complicate re-basing. If your shutters stop early on obstacle or ice detection, percentage accuracy may drift and need periodic recalibration or manual verification. [#20872980]

What causes Shelly 2.5 modules to overheat or fail, and how should they be mounted in a switchboard to improve reliability?

Heat and power-supply weakness were the main failure themes in the thread. One installer reported severe standby heating, capacitor failures, Wi‑Fi loss, and about 8 capacitor replacements in 14 Shelly units. Mounted tightly on DIN-rail brackets, the modules reportedly ran hotter; hanging them loosely with airflow and fan cooling worked better. The same user explicitly advised against stuffing such modules into tight wall boxes. If you use them, keep ventilation, easy access, and replacement space in the switchboard. [#20872166]

How do you integrate a Satel Integra alarm with Domoticz or Home Assistant so motion sensors can also drive lighting and presence logic?

Use Satel Integra as the alarm core and expose its states to the automation platform through the network interface. In the thread, Integra with ETHM sent alarm data into Domoticz, where motion sensors also triggered lights and presence-related logic. That let one installer use detector states to know whether someone was home or in a given zone. Satel was also praised for stable logic functions on its own, so the best pattern was alarm-first reliability with automation using those same detector signals. [#20865963]

What is Satel INT-SCR, and how does it work with an electric strike for code-based door entry?

“Satel INT-SCR” is an alarm-system keypad reader that works with Satel Integra panels to manage code-based access, door functions, and linked automation. In the thread, it was used with an electric strike in the door frame, so entry happened by code while exit still used a normal door handle. The installation was wired directly to Satel Integra 128, not to a generic Home Assistant relay. The owner also used four such code-lock points and added bell logic through Integra outputs and a relay. [#20988360]

How can I control underfloor heating actuators room by room and send a signal to a heat pump when all loops are closed?

Control each room with its own temperature sensor and actuator output, then aggregate actuator states into one heat-demand signal. The thread’s target design was room-by-room underfloor control with thermoelectric actuators, sensor-based logic, and a command to the heat pump indicating whether at least one loop remained open. If all actuators close, the system should send a stop request to the heat pump or clear a run command. This can be done in PLC logic or in a home-automation layer, as long as every room state is visible centrally. [#20866792]

What is Modbus RTU, and how is it used in home automation for relay modules, digital inputs and PLC communication?

“Modbus RTU” is an industrial serial protocol that links controllers, relay modules, and input modules over RS‑485, using register-based data exchange and simple multi-device wiring. In this thread, it appeared as the preferred path for central I/O expansion, especially for relay modules and digital-input modules in a large switchboard. The owner considered devices such as 16-input and 16-relay Modbus RTU modules as cheaper alternatives to many Shelly shutter units. That made Modbus RTU a natural fit for PLC-style home automation with centralized wiring. [#20988944]

How do I script Home Assistant or Domoticz so that a heating demand from any room starts the heat pump through Modbus RTU or a digital input?

Create a single heating-demand flag that turns true when any room requests heat. 1. Read each room thermostat or actuator state. 2. OR those states into one demand signal. 3. Send that signal to the heat pump by Modbus RTU or a digital output. In the thread, this exact control goal was confirmed as achievable in Domoticz, and Home Assistant was considered likely capable too. The practical rule is simple: if one loop opens, request heat; if all loops close, drop the run command. [#20988740]

How many separate 230 V and 400 V circuits should be planned in a new smart home so future automation, UPS backup, photovoltaics and selective shutdown are easier?

Plan more circuits than a classic house would use, because separation increases future control options. In the thread, one design reached 37 circuits, then later more than 40 electrical circuits, and another participant explicitly argued that more separate circuits are better for UPS backup, hybrid inverter use, selective shutdown, and night cut-off of standby loads. Separate circuits were also recommended for ladder heaters, TVs, computers, outdoor sockets, and soffit lighting. The working rule from this build was clear: invest in cable now, because merged circuits are hard to split later. [#20993411]
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