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Is it possible to build a high-quality reel-to-reel tape recorder yourself? A beginner’s experience.

andreyatakum 4398 94

TL;DR LABEL_AI_GENERATED

  • The article argues that a high-quality reel-to-reel tape recorder can be built at home, but only with both electronics and precision mechanical skills.
  • The high-end design uses separate motors for winding and tape feed, plus a flywheel shaft, pressure roller, and separate recording and playback heads.
  • The early prototype ran at 9.52 cm/s, while Hi-Fi equipment needed at least 19.05 cm/s.
  • The simple build eventually played tapes through a radio, but the later high-end recorder was never completed.
  • Modern components and microcontrollers now make low-distortion circuits and speed stabilization easier, though homemade PCBs, vibration, and machining remain the main obstacles.
AI summary based on the discussion. May contain errors.
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
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  • Oversized motor stabilizes speed in single-motor decks

    #91 21953127
    398216 Usunięty
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    andreyatakum wrote:
    Please note the motor of this professional tape recorder, manufactured in 1961.

    To achieve the most stable speed possible, two common solutions can be used – either a motor with much more power than is needed, or active speed stabilisation. In this case, the motor has much more power than required (from what I can see, this tape recorder used a single motor for both tape transport and spool drive, which requires even more power).
    Active stabilisation is used in slightly newer designs (most often three-motor systems) and in cassette recorders – which makes perfect sense – as the lower power required from the motor allows for the use of smaller motors.
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  • SJ 100 uses three motors and semi-active tension control

    #92 21953473
    adam313890
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    398216 Usunięty wrote:
    To achieve the most stable speed possible, two common solutions can be used – either a motor with much more power than is required, or active speed stabilisation. In this case, the motor has much more power than required (from what I can see, this tape recorder used a single motor for both tape transport and spool drive, which requires even more power).
    Active stabilisation is used in slightly newer designs (most often three-motor systems) and in cassette recorders – which actually makes sense – as the lower power required from the motor allows for the use of small motors.


    Well, unfortunately, I have to correct you.
    This is one of the variants of the SJ 100 Sander & Jansen, actually a derivative of the AEG tape recorders. It’s a three-motor design with ‘semi-active’ tape tension control. In the older version, the rewind motor was powered by a current source from a light bulb, later replaced by a varistor. The left-hand motor had 3 or 4 switchable magnetic field excitation windings, controlled by the fork through which the tape passes from the supply spool. The spindle motor also acts as a flywheel; its mass ensures such low levels of wow and flutter that I was unable to measure them. It is powered directly from the mains, is two-phase, and features a starting capacitor. That is why it is so large (rotating mass), whilst its power output is not particularly high. The platter motors are 70 V DC. I have the circuit diagram somewhere in my papers.
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  • #93 21953523
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    adam313890 wrote:
    Well, unfortunately, I have to correct you.

    But – why ‘unfortunately’? It’s very good that you’re correcting me; the tape recorder is such an old model that I was bound to be mistaken, and your correction is very valuable. Thank you for that.
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  • #94 21953546
    andreyatakum
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    adam313890 wrote:
    3-motor, with ‘semi-active’ belt tension control.

    Yes! That’s right!
  • Correcting synchronous motor rotor and salient-pole definitions

    #95 21953804
    adam313890
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    398216 Usunięty wrote:
    adam313890 wrote:
    Well, unfortunately, I have to correct you.

    But – why ‘unfortunately’? It’s great that you’re correcting me; the tape recorder is such an antique that I was bound to be mistaken, and your correction is very valuable. Thank you for that.


    Thanks, I’m really very pleased that I can pass on a bit of knowledge :)


    These are very old designs, and I’d call them ‘exemplary’. Why? Firstly, they were designed by engineers, not accountants; secondly, they have practically no bells and whistles, and their design is based on pure mechanics. Back in the day, when I was repairing a valve-based SJ 100, I was absolutely delighted with the device. Everything about it was spot on. And it was precisely this tape recorder that served as the knowledge base for building my reel-to-reel.

    I’ll refer to this:
    kris8888 wrote:
    398216 Usunięty wrote:
    The only synchronous motors (or at least those which deserve this name due to their design) are motors with a permanent magnet rotor – such as those used, for example, in most low-speed AC motors

    The rotor in a synchronous motor does not necessarily have to be a magnet; it can be made of special steel. This synchronous motor from the Melodia tape recorder was quite a curiosity, as the rotor was located on the outside of the stator.



    Both of you are right here. But you’ve both forgotten about the concept of ‘salient-pole’. A synchronous motor with a starting cage operates like an asynchronous motor during start-up, and its operation is then synchronised without slip (s) by means of, in this case, the rotor’s salient poles. So what are these salient poles? Either permanent magnets (the tiny motors that drive the turntable in a microwave), or bars with a magnetic field excited by the field winding (all commutator motors), or, last but not least, the ones we’re interested in (namely the squirrel-cage synchronous motor) – a specially designed laminated core with localised magnetic field concentration – ‘protruding’ teeth (these are hidden between the laminations). No additional magnetic field is required there – whether artificial, from a winding or a magnet – as the physics of the magnetic armature itself does the job. Just as in a relay – we pull in the armature, so here we pull the protruding tooth into the rotating magnetic field, closing the gap; if it’s a fraction of a second too late, the rotation breaks down and we have a restart from the cage, but this only happens under heavy loads. That’s a very simplified explanation.


    The motor from Melodia is the basic motor to consider when building your own tape recorder. I’ve used it myself and I’m pleased with it. It’s stable; it acts as a flywheel straight away, so there’s no need for belt drives or additional pulleys. It has two speeds. Controlling it is fairly straightforward. The tape speed is constant – so there’s no need for adjustment. It’s quiet and has minimal vibration. Drawbacks? The rotor is outside the stator – you need to encase it with an extra sheet of metal, as it might get something caught in it. I should mention that studio tape recorders, particularly the older ones, very often used motors of this type ;)

    All kinds of asynchronous motors can be used as rewind motors (platters): Studer, Revox, Akai. It’s worth taking a look at the STM mechlab schematics to see how the tensioning of the take-up reel is handled – an interesting capacitive solution. Other options include the Braun TG1000 or the ASC AS6002. It is much easier to build a three-motor tape recorder than a single-motor one. It may seem strange, but this eliminates mechanical complexities such as belts, friction wheels, cams and so on. You only need to look at the mechanics of, for example, the ARIA and the Teac 4010 and compare them.
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