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LED glass clock with ESP8266 and LED SK6812 mini-E

efi222 
DIY clock with LED tube-style displays on a wooden base .

Hello :) .
I present another watch from my collection.
I got a bit bored with the blocky shapes and came up with something like this. :)
We all have a fascination with tube displays from a bygone era, unfortunately their prices are a bit prohibitive and basically nothing can replace them. The aim of the project was to get at least a minimal approximation to the atmosphere of tube displays. All in all, what came out was quite an unusual creation :D . Everyone asks: What are these tubes?
The SK6812 mini-E LEDs (2.8x 3 mm) were used in the design, due to the small size of the display. These LEDs can be addressed similarly to the WS2812. This of course limited the number of wires connecting a single display to 4.
Most of the components were printed. I obtained the glass bulbs from tubes with a diameter of 25 mm. I also looked for a larger diameter, but further down the line it's all bottles and jars.
I cut the test tubes to a length of 80 mm. Cutting with a mini grinder with a diamond disc. First a scratch all round and then 2-3 rounds are enough.

The electronics are a handful of components. At its heart is the ESP8266. The displayed time is taken from NTP servers.
PCB board with electronic components, including ESP8266 WiFi module. .

Prototype displays. Digit height 30 mm. I tried to simulate a getter, but without success.
Prototype LED display in a glass enclosure .


Description of the build.
Prints from FDM printers do not look sensational. To make a printed solid look nice, further processing is needed.

Base:

I start machining the base by applying adhesive film to the top of the panel.
Black watch casing with holes and black adhesive foil. .

The surface area is not too large, so there were no problems.
Black panel with four round shapes on the surface. .

After gluing, I trimmed the foil roughly along the contour of the base. I start sanding from the folded edge - front-top and sides-top, until the excess foil is rubbed off.
When sanding the front and sides, you need to pay attention to the edge of the adhesive film and break down the edge every so often.
After sanding the front, I cut out the holes with a knife.
Black front panel with five round holes. .

The front is grey after sanding. To restore the colour, it is wiped with a cloth moistened with liquid silicone. In my opinion, the final looks better than the filament thread.
Black plastic housing with an opening on the front panel. .

You can now paste the plinths as shown, paying attention to the cut-outs inside the plinth and its seam so that it is at the back.
Black cylindrical plastic housing. .
You can direct the seam towards adjacent plinths. But this is a choice of slicer settings.
3D model of a display base with four cylindrical openings. .

Black base with four tubes for mounting watch displays. .

Mounting displays:

I bent the LED leads down before mounting.
Two white SK6812 mini-E LEDs on a light background. I have bent the LED leads down before mounting.

The fenders of the digits are covered with white veneer for better light diffusion. They can also be painted.
Four LED number displays on a wooden surface. .

The components of the digit housing.
Components of an LED watch display .

Order of assembly. All elements are assembled with a snap (no glue).
The back cover can be printed in white or transparent plastic. This results in a slight glow on the back of the watch.
Diagram of an LED display with layers and components. .

Assembled numerals.
Two prototype LED displays on a table. .

The cover mesh needs to be pre-matched with the display switched on before it is cut to size in order to select the optimum position of the holes in relation to the display segments.
LED display with red digits behind a perforated mask. .

Mounting .
Test before final assembly. Colour rendering poor unfortunately as it is on film....




Soldered to the PCB, the displays are mounted from the bottom of the panel. Simply slide them in.
Compact clock design with LED displays against a black casing .
There is no fixing here.
View of the back of the clock with visible PCB board. .

Finally, a mother board is attached to press down the display PCBs.
View of the interior part of a watch case exposing the PCB.

Close-up of the watch interior showing a PCB and soldered connections. .

The plinths of the 'tubes' have a slight play due to the spread in diameter of the tubes. In order to make the slides "sit" tightly I used insulating tape.
Clear glass test tube with red elements at the ends. .

Scheme:
Electrical schematic of an NTP clock with SK6812 mini-E and ESP8266 module. .

Cutting the tube: The cut section is not even 10mm. To make it more difficult :) . Playback speed x3.


.

Other comments: .
PCB of digits and colon - 0.6mm thick. Other 1mm.
A description of the woodgrain sides is a few posts below.
All elements printed with PLA on glass with 0.4mm head.
I used two slicers. Cura 4.13.0 and Prusa 2.8.1

ArduinoIDE source code, STL and pdf files of the PCB for thermal transfer are attached.

Well, and I think that's all there is to it. Greetings :) .

About Author
efi222
efi222 wrote 529 posts with rating 963 , helped 7 times. Live in city Toruń. Been with us since 2019 year.

Comments

TechEkspert 21 Dec 2024 18:10

Very aesthetically pleasing workmanship! For simulation of the geter mirror on the tube wall ask @alekz :) . Bottom is wood sanded and painted with stain? [Read more]

efi222 21 Dec 2024 19:01

The black part of the base is a PLA print. What prints from FDM printers look like, everyone rather knows. To make it look nice, further processing is needed. The front is sanded on sandpaper. After sanding,... [Read more]

LA72 21 Dec 2024 19:04

Execution very nice. Unfortunately no specific information about the construction. [Read more]

efi222 21 Dec 2024 19:30

I will ask for some patience. This is the only copy at the moment. Some elements are glued together. I will be putting another one together in a while and then I will explain the construction step by step... [Read more]

gulson 21 Dec 2024 20:12

An idea from tradition, with a modern twist. Thank you for another wonderful design, pleasing to the eye. The parcel machine I know. ;) . BTW You mean to say that these "lamps" cannot be bought, and you... [Read more]

efi222 21 Dec 2024 21:24

. Thank you for your words of appreciation. These "lights" came out by accident when building another device. The fact that I had been thinking about tube displays for quite some time. :) . Regarding business,... [Read more]

TechEkspert 21 Dec 2024 22:11

About those prohibitive prices are you writing about Nix? The VFDs weren't that expensive, and the effect is nice too. As for Alka, it can spray a real geter mirror, so on that subject it's worth reading... [Read more]

gulson 21 Dec 2024 22:16

You can use a Nixie, a VFD, but a lot of the hassle goes away as it will just be a strip LED. :) . [Read more]

efi222 21 Dec 2024 22:51

. Yes. On Aliexpress, the price of a 4-digit watch hits 1000 pln. A bit pricey for me... VFD I still have a few pieces from old stock. But small displays of 12mm I think. And regarding my "lamp" you can... [Read more]

pepepe1 21 Dec 2024 23:00

. There is a chemical test called the Tollens test, the result is a silver mirror inside the tube, it could pretend to be a getter quite well. https://www.youtube.com/watch?v=Nnv1HIi8tHg [Read more]

efi222 21 Dec 2024 23:06

Noooo... The potential is there. It even looks similar. Just the chemistry... Thanks for the guidance. :) . [Read more]

Karaczan 21 Dec 2024 23:57

Very interesting idea with these pseudo Nixies. I've got a bit of such mesh, I'll poke around with the LCD screens to see if they at least come a bit closer to VFDs. Simple 2x20 VFDs can be sourced cheaply... [Read more]

ArturAVS 22 Dec 2024 07:41

. How about a drop of silver nitrate and heat it up? This would give a silver dot inside the bubble. [Read more]

cirrostrato 22 Dec 2024 08:56

Alek does not simulate, he applies the getter, and how to do it not in a vacuum? Merry Christmas. [Read more]

efi222 22 Dec 2024 09:46

After thinking about it, I wrote earlier that a getter without a vacuum will turn white. This leaves an imitation. Maybe this silver nitrate will actually work. [Read more]

Citizen75 22 Dec 2024 10:06

Similar pseudo nixie displays, or indeed whole clocks, are available on domestic and overseas sales portals. They are constructed of transparent plates (Plexiglas) on which the numbers 0 to 9 are engraved.... [Read more]

efi222 22 Dec 2024 10:58

The mesh, at least the one I used (fan filter) has asymmetrical holes (you can see it in the picture) and "left" and "right" side (probably the effect of extruding the holes). When combining, it is worth... [Read more]

szeryf3 22 Dec 2024 17:47

I thought it was a clock with Nixie type lights, which I like, but this one surprised me with this one. Beautiful thought and workmanship. [Read more]

bsw 23 Dec 2024 10:45

Bravo for the original idea! At first I thought you had put an ordinary led seven-segment display in the tube. I once committed such a clock myself, in which each segment was displayed using a different... [Read more]