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Clock on VFD IV-17 tubes

wojo1971 4857 20
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  • Clock on VFD IV-17 tubes

    Description and presentation below , designed and made by me, clock based on VFD IV-17 tubes .
    The impulse to make the clock is largely inspired by the video presentation of the Wiktor clock in action:

    https://www.elektroda.pl/rtvforum/topic3196412.html

    The design uses the application notes of the VFD lamp

    http://www.spark-tube.com/wp-content/uploads/2018/08/iv-17-datasheet.jpg
    https://www.eevblog.com/forum/projects/driver-for-iv-4-iv-17-18-segment-vfd-tube/

    Having previously made a clock on the IV18 lamp (and gained some experience), I decided that it was time to start with a much more complicated - much more representative 18-segment IV17 lamp.
    Note here: IV4 (IV-4, ИВ-4) and IV17 (IV-17, ИВ-17) tubes are replacements, and sometimes the designation IV4 may appear in this description.

    The main assumptions for the design of the IV17 clock

    - clock on 6 IV17 tubes;
    - use of the HV integrated circuit to control the segments (in the IV18 clock I used NPN keys to control the segments, it's possible, but a lot of extra work);
    - the control element will be STM32F103.

    Scheme of the clock IV17

    Clock on VFD IV-17 tubes

    Overview of the essential circuits:

    The construction of the clock boils down to the proper power supply and logic operation of 6 VFD IV17 tubes. By assumption, for the 18-segment VFD, the mode of operation with multiplexed display was selected.



    POWER

    High voltage DC power supply based on the standard MC34063, with an interesting option to improve the MOSFET control, borrowed from the link:
    http://mirley.net/boost_converter_for_lamp_nixie.html

    A 120µH inductor (Imax > 1 A) was used, a MOSFET transistor IRL540 with reduced turn-on voltage U GS(th) . The output voltage of this DC-DC converter is 45 V. This voltage value was selected in order to extend the life of the VFD lamps (for multiplexed operation, the note suggests 50-70 Vdc, for static operation 25-30 Vdc) while maintaining sufficient brightness.

    The power supply of the lamp filaments with 1R resistors included in the circuits was selected so as to ensure the catalog operating conditions U fill ~2.4 V. The polarity of the glow potential was changed - the integrated circuit of the L9110 bridge was used.

    CONTROL

    According to the assumptions, the SMT32F103C8T6 microcontroller was used (used e.g. in BluePill modules). The main control of the 18 segments is carried out by means of the HV5812 integrated high-voltage demultiplexer (a simple serial protocol with timing), while the 45 Vdc switching for the grids of 6 IV17 lamps was performed on the NPN (BC847)-PNP (BC856) keys. For the sake of clarity, the 18 220k resistors accelerating the discharge of the switched anode voltages are not shown.

    The system has an active battery backup circuit (CR1220), the time source is an internal RTC with an external 32768 Hz quartz connected. Correction of RTC clock accuracy is possible in two stages (correction_1 of 24h time and correction_2 of 14 days) by entering deviations in settings menu .
    There are 5 levels of display brightness adjustment - this is done by changing the duty factor (Ugrid activity) for a given time slot of a specific VFD lamp. max. lighting level of VFD lamps selected in settings menu.

    U neigh polarity change timing fill through outputs (PWM 50%) complementary Timer1 - with a frequency of approx. 102 Hz.

    The clock is prepared to work with data from the weather station, which it receives via USART3_9600 (Z2 connector) as a frame with 28B (temperature, pressure, humidity, ubatt, lux, - description of the frame in the attachment *txt). Work without the above data from the weather station is possible, only the VFD lighting level - then it is not automatically set to the current value of natural lighting [lux] received from the weather station.

    Settings menu available via classic encoder: up/down/enter. In the settings you can select: display mode (only_time/time+date/time+weather_data), max. VFD lighting level, enter: 2 degrees of clock accuracy corrections.

    Due to the large number of available digital interfaces in the STM32F1, an interface for possible communication with Raspberry I/O, other devices via SPI or I2C has been added to the diagram.

    HOUSING, PCB - execution

    The actual execution of the clock is based on 3 PCBs:
    – main board includes: µC, all power supply circuits, HV5812 segment driver, USART, SPI, I2C interfaces;
    – Display intermediate board includes: NPN (BC847)-PNP(BC856) keys to control 6 grids of VFD tubes, 2xIDC12 connectors for each IV17 tube;
    – VFD IV17 tube board includes: 2xIDC12 connectors, 1 IV17 tube.
    Clock on VFD IV-17 tubes Clock on VFD IV-17 tubes Clock on VFD IV-17 tubes
    Such a division of the pcb gives a certain versatility to build a clock/device based on other VFD tubes (for example IV11 for me). Then only dedicated boards for the VFD lamp and redesign of a simple intermediate display board are needed. The motherboard with µC remains unchanged.

    Clock on VFD IV-17 tubes Clock on VFD IV-17 tubes Clock on VFD IV-17 tubes

    Wooden casing made of ordered cut 3 oak planks 17 mm glued together, forming the proper shape. Then, the place for the PCBs was carefully drilled and 20 mm holes were drilled for the VFD lamps, 6 mm holes for the encoder and a hole for the USB_print power connector. The lower part of the housing is covered with a cut 3 mm fibreboard. All painted with shellac.

    Clock on VFD IV-17 tubes Clock on VFD IV-17 tubes Clock on VFD IV-17 tubes

    The startup itself went smoothly, the power supply on the MC34063 generates 45 V, the voltage practically does not drop when the display is loaded. The clock supply current of about 400 mA is mainly the current of the lamp heating circuits (I fill approx. 300mA).

    A separate matter is the µC software, defining your own characters for the 18-segment display and developing ways to correct the inaccuracy of the 32768 Hz quartz resonator ... it took some time.

    Clock on VFD IV-17 tubes Clock on VFD IV-17 tubes Clock on VFD IV-17 tubes

    In addition to photos of the clock's elements, I am posting a short video of the clock's operation (the option to display time + weather data is visible). Unfortunately, the photos and the video do not fully reflect the color and smoothness of the animation (no flickering is visible in real life) :(




    Clock on VFD IV-17 tubes

    Additionally, in the attachment *.bin batch for STM32F103C8T6.

    Summary

    The basic cost is the lamps, approx. PLN 100, the cost of making the plates PLN 100, the rest of the elements max. PLN 100. Total PLN 300, but of course another clock like this would cost PLN 150. The only thing that would still be equally difficult would be the work/adaptation of the wooden housing to the electronics.

    The optical impressions of the working clock on 6 IV17 lamps, as for me, visually pierce the IV18 lamp. Larger numbers, more complex shapes, the possibility of mini-animation. Of course, the hypnotic/calm turquoise VFD color is unchanged :)

    Designing and building the clock took me several months in 2022, and this post is the end of my VFD adventures started by the clock on IV18 in 2020.
    Attachments:

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    About Author
    wojo1971
    Level 11  
    Offline 
    wojo1971 wrote 40 posts with rating 94. Live in city Bielsko-Biała. Been with us since 2006 year.
  • #2
    gulson
    System Administrator  
    Great design! Congratulations! Write to me with a parcel locker for a gift for the presentation!
  • #3
    pikarel
    Level 37  
    Exemplary design, exemplary prototype execution, clear description with tips.
    However, I miss what every digital clock should have: a display panel with a contrasting filter and masking the assembly of segments.
    You succumbed to the "unfastening" fashion :) , i.e. exposing to view what should not be seen and should be protected against damage.
    As a result, the device loses its functional and aesthetic character, becoming an exhibit deliberately showing the internal structure, here the construction of the display.
    You can try to add a panel-box for lamps, in which only the front would be made of plexiglass, covered with darkening foil (e.g. for car windows), I guarantee you that then it would be a guaranteed WOW effect. To show the lamps to the curious, it would be enough to lift it.

    A big plus from me, and on a scale of 1 to 10 I give 17.
  • #4
    CosteC
    Level 38  
    Insanely neat design. Well made from the schematic to the case. Just more of these.
    And I have a soft spot for VFD. The blue LEDs are so primitive, even rude.
  • #5
    KJ
    Level 31  
    Very interesting lamps - nice workmanship, but I do not fully understand this three-layer sandwich, it could be fitted on one pcb and the housing would be much lower. And building a converter on MC34063 in 2023 ... it seems to work ... somehow, but this driver is just old crap.
  • #6
    CosteC
    Level 38  
    KJ wrote:
    building a converter on MC34063 in 2023 ... it seems to work ... somehow, but this driver is just old crap.

    Do you have any replacement with similar functionality and price only 2x higher? Available for purchase, of course.

    @wojo1971, C22 should be up to 5V. Where it is, it disables the key overload protection.
  • #7
    wojo1971
    Level 11  
    KJ wrote:
    building a converter on MC34063 in 2023 ... it seems to work ... somehow, but this driver is just old crap.


    In the initial phase of the project, before the tests on VFD tubes, I launched a prototype DC-DC converter on the LM2577, it worked properly, nicely kept Uwy about 50 V under load. The problem is that max. up to 65 V and at the initial stage I did not want to have restrictions on reaching the Umax voltage around 70 V. The good old MC34063 with an additional transistor did not limit me :)

    CosteC wrote:

    @wojo1971, C22 should be up to 5V. Where it is, it disables the key overload protection.


    Yes, indeed 100μ (tantalum) should have C15 - the C22 capacitor is redundant. I suggested the construction of this converter in the implementation:

    https://threeneurons.wordpress.com/nixie-power-supply/

    C22 interferes with the measurement of the coil current in the I_sense circuit (supposedly it protects against overvoltage, which due to the low resistance of R24 will not occur anyway).
    But but -> is an additional proof of the "idiot-immunity" of the MC34063 system. The added unnecessary capacitor in a quite key circuit does not interfere with the correct operation and obtaining the assumed Vout.
  • #8
    szeryf3
    Level 27  
    Nice description of the project, the execution itself is also nice.
  • #9
    CosteC
    Level 38  
    wojo1971 wrote:
    I suggested the construction of this converter in the implementation:

    https://threeneurons.wordpress.com/nixie-power-supply/

    Few people understand exactly how the MC34063 works. I am not surprised, because the documentation is full of contradictions and errors. In addition, it is made in old technology and is slow. This causes strange behavior if you design using methods for "new chips from 30 years ago" :D :D
    I like the MC34063 for flexibility, but it's not good for anything small or more powerful. It fits perfectly here in my opinion.
  • #10
    pikarel
    Level 37  
    The MC34063 works as it should if the power supply that uses it is designed according to the art of design. Even test layouts should be made on a PCB with an appropriate topology of paths, all test spiders can be "put in your shoes". Please look at how the power paths 7 and 1-8 are arranged on the PCB from the ONsemi PDF.
    I have not yet replaced this chip in factory devices for reasons other than dried up electrolytic capacitors.
  • #11
    pawelr98
    Level 39  
    MC34063 has one advantage, it is cheap. This is where the advantages end because it has no other advantages.
    When the power supply is above 5V, then the UC3843 may just be of interest. And this is not a big problem, because now phone chargers can deliver 9-20 V.

    And if it must be 5 V, then UCC280x like 2803/5, starting from 4.1 V.
    8-pin IC, basically the same as UC3843 (pins, operation) but with a newer technology.
    The IC never sees the supply voltage, it can control the voltages and 1000 V. Current measurement, as in any modern system, is from the ground side.

    The main problem with the MC34063 is that it is an IC designed to be used with bipolar transistors and is heavily used with Mosfet transistors by adding "dentures".
  • #12
    CosteC
    Level 38  
    pawelr98 wrote:
    MC34063 has one advantage, it is cheap. This is where the advantages end because it has no other advantages.

    MC34063 works in any topology (buck, boost)
    The MC34063 has a high side current measurement which is more versatile than low side and works with over current key protection.
    MC34063 can be purchased from many suppliers, super cheap, everywhere.
    MC34063 operates from 3V to 40V
    The MC34063 has a 1.5A 40V internal key and easy to add an external key.
    MC34063 is slow.
    Please find me a modern IC that supports these features. I would like to know something equally universal. UCC280x is faster. Much more expensive, boost only, external key only, start from 4.1V Bida sir, bida.
  • #13
    Gizmoń
    Level 28  
    It's worth thinking about blanking the zero in the tens hour counter, because - although the numbers are really nice - 8 38 02 is clearer than 08 38 02. By the way, I see a nice mix on this CD! It is a pity that the Chinese have not yet added something in their own way :D
    Clock on VFD IV-17 tubes
  • #14
    wojo1971
    Level 11  
    The presentation of digital time, e.g. in a Casio watch, is also with an insignificant zero on the hours, but it's a matter of taste 🙂
    As for placing the inscription in Cyrillic, I did pcb before February 2022 ... Now I would write in Ukrainian ☹️
  • #15
    Gizmoń
    Level 28  
    I didn't mean the Cyrillic alphabet - I have no prejudices against those letters - but about its combination with English and Polish descriptions, and on one board. It's rare to see such an "international" project ;)
    As for the Casio watch - thanks for the information. I haven't seen one like that yet.
  • #16
    pawelr98
    Level 39  
    CosteC wrote:
    pawelr98 wrote:
    MC34063 has one advantage, it is cheap. This is where the advantages end because it has no other advantages.

    MC34063 works in any topology (buck, boost)
    The MC34063 has a high side current measurement which is more versatile than low side and works with over current key protection.
    MC34063 can be purchased from many suppliers, super cheap, everywhere.
    MC34063 operates from 3V to 40V
    The MC34063 has a 1.5A 40V internal key and easy to add an external key.
    MC34063 is slow.
    Please find me a modern IC that supports these features. I would like to know something equally universal. UCC280x is faster. Much more expensive, boost only, external key only, start from 4.1V Bida sir, bida.

    Buck on 34063 is even worse archaism, because the efficiency is already low.
    In the boost topology, this chip defends itself only thanks to the external mosfet transistor glued as a "prosthetic".

    At 3V, generally, no external non-bipolar transistor will drive, not even logic level. The voltage is eaten by the internal and external PN connectors (to control the mosfet), while in newer ICs it is well used to control the gate directly by the driver.
    Here, too, a serious "non-universality" of "top-down" measurement is revealed, because an IC with bottom-up measurement can be powered from a different voltage than the keying transistor itself. And what could it be for?

    If these few zlotys hurt (because these newer ICs cost a dozen zlotys in gusts) and we want to spare ourselves the logic-level mosfet transistors (you also have to throw in for that), then there is no problem to trigger the cheap 3843 with a higher threshold voltage (8.5 V) then to feed itself.
    The potential charge pump is already on the PCB, the driver from the filament power supply. On and shift register, powered from 5 V.

    For the 384x family of ICs and their newer counterparts, the current measurement can have a significantly reduced threshold voltage, increasing efficiency.
    I also don't know where the accusation of "key protection" comes from, when all these chips also have it.
    You can still show UCC2813 as another one with an external key.
  • #17
    CosteC
    Level 38  
    @pawelr98 - you didn't propose anything more universal than MC34063. High efficiency is not always needed. And if I need a high-efficiency boost, I'll take something better than the old UC384x with a 1V threshold on the key. Nobody says that there are no better specialized circuits. Are. There are no universal systems today.

    Here the author used the MC33063 nicely and didn't need high efficiency. I'm betting that the UCC3803 wouldn't get more, because the 50mW saving for the VFD doesn't matter.
  • #18
    Mikrob
    Level 18  
    KJ wrote:
    And building a converter on MC34063 in 2023 ... it seems to work ... somehow, but this driver is just old crap.

    And here a colleague would be surprised how many devices these systems still work in, ICL 7006, 7107 etc. are even older and still very popular and reliable
  • #19
    KJ
    Level 31  
    Mikrob wrote:
    Well, here a colleague would be surprised in how many devices these systems still work
    Just because they work doesn't mean it makes technical sense. Just like the fact that someone drives a Trabant every day does not make a Trabant a good car :D
  • #20
    pawelcb33
    Level 24  
    Where did you buy the lamps?
  • #21
    wojo1971
    Level 11  
    I bought the lamps on ebay as a large one order (IV11 + IV17 + IV18). A little in 2018, then I spent, but one shipment :)
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