Exploring SP530E 5CH PWM+SPI LED Controller with OpenESP on ESP32-C3

divadiow 7110 41

#31 21654367 05 Sep 2025 20:32

StephSDW StephSDW

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Post #31
21654367 05 Sep 2025 20:32

On SP530E we have :

GND | TX | RX | SN ( not sure the name) | IO9 | 3.3V

I found an error on my cable type :

SP530E GND to GND (USB TTL)
SP530E TX to RX (USB TTL)
SP530E RX to TX (USB TTL)
SP530E SN not used
SP530E IO9 to GND all the time during the flash procedure
SP530E 3.3V to 3.3V (USB TTL)

Am I good?

I will try to add a 12V or 5V delivery power on.

Because for now I have this message on ESPTOOL :
A fatal error occurred: Failed to connect to Espressif device: Invalid head of packet (0x00): Possible serial noise or corruption.
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#32 21654368 05 Sep 2025 20:33

p.kaczmarek2 p.kaczmarek2

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Post #32
21654368 05 Sep 2025 20:33

Can you show a photo of your connections? It makes diagnosis easier. We had similar question few days ago and it turned out that user didn't connect common ground... it does not look like the case for you, but maybe you have too long wires or something

Added after 41 [seconds]:

Also try swapping RX and TX

I am creating multiplatform open source firmware (Tasmota replacement), right now supporting BK7231T, BK7231N, XR809, BL602, W800, W600, LN882H and soon supporting RTL and W701:
https://github.com/openshwprojects/OpenBK7231T
If you like my work, support me at: https://paypal.me/openshwprojects

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#33 21654371 05 Sep 2025 20:34

divadiow divadiow

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Post #33
21654371 05 Sep 2025 20:34

StephSDW wrote:
add a 12v or 5V

also, if you do try other power source, it'll be an or, not USB-TTL 3.3v and external power
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#34 21654381 05 Sep 2025 20:43

StephSDW StephSDW

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Post #34
21654381 05 Sep 2025 20:43

Actually like that

I will try abrogate power so external power removing the 3.3 volt from USB TTL

Thanks for your help, I'm totally novice in that kind of things
#35 21654383 05 Sep 2025 20:47

p.kaczmarek2 p.kaczmarek2

Moderator Smart Home

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Post #35
21654383 05 Sep 2025 20:47

I don't know this USB to UART converter, but does it provide enough current?

The wires are a bit long....

I am also not sure about solder joints - do you use flux?

Maybe you can watch our channel to see how I flash devices: https://www.youtube.com/@elektrodacom

|Try with this video:

It's similar for ESP but you also ground BOOT pin as far as I remember, and use esptool, ofc.

I am creating multiplatform open source firmware (Tasmota replacement), right now supporting BK7231T, BK7231N, XR809, BL602, W800, W600, LN882H and soon supporting RTL and W701:
https://github.com/openshwprojects/OpenBK7231T
If you like my work, support me at: https://paypal.me/openshwprojects

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#36 21654491 05 Sep 2025 23:56

StephSDW StephSDW

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Post #36
21654491 05 Sep 2025 23:56

Yes ! It works with the same length of cable. It works ! I can communicate and do the things..
I try to put the https://github.com/patrick3399/SP530E-WLED-Custom?utm_source=chatgpt.com on.

It return that error :
A fatal error occurred: This chip has encrypt functionality in UART download mode disabled. This is the Flash Encryption configuration for Production mode instead of Development mode.

I just try removing --encrypt and it seems to work... I don't understand everything. But If I reboot the SP530 I have nothing working no Wi-Fi or something like that.
I want to integrate that product into Home Assistant that's why I'm trying this.
#37 21654534 06 Sep 2025 06:55

divadiow divadiow

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Post #37
21654534 06 Sep 2025 06:55

what is the result if you run esptool.exe get_security_info on the SP530E when it is in UART download mode?
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#38 21698731 24 Sep 2025 01:33

johnvoipguy johnvoipguy

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Post #38
21698731 24 Sep 2025 01:33

>>21654323 Hi, Just went down a similar road as you! After overcoming many newbie obstacles.

I documented and posted on GitHUB a very easy to understand step-by-step guide to convert SP530E to WLED Firmware!

I have modified the latest firmware from WLED to support the SP530E (PWM, and SPI) and plan to keep up with releasing SP530E version in step with WLED releases. Current SP530E build integrated WLED v0.15.1.

### **✅ No More Artifact Hunting**

- Direct download links: `builds/latest/WLED_SP530E_Full_Latest.bin`

- GitHub releases with proper binaries

- No digging through CI artifacts

### **✅ Professional Distribution**

- Automated builds on every commit

- Proper version tagging

- Ready-to-flash 1.6MB binaries with correct esptool commands

### **✅ Transparent Development**

- Full source code visibility

- Build process documentation

- Community can contribute improvements

## **✅ Complete Documentation**

- `README.md` with full setup instructions

- `SP530E_UPGRADE_CHECKLIST.md` with your customizations

- `BUILD_OPTIMIZATION.md` with build details
## 🌐 **Links**
**Main Repository:**
```
https://github.com/johnvoipguy/wled-sp530e-mods/
```
**Direct Binary Downloads:**
```
https://github.com/johnvoipguy/wled-sp530e-mods/releases/latest/
```
#39 21698766 24 Sep 2025 07:15

divadiow divadiow

Level 36

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Post #39
21698766 24 Sep 2025 07:15

whoa. nice work. that'll please quite a few people I'm sure. And no need to disable any protections first?
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#40 21698771 24 Sep 2025 07:20

insmod insmod

Level 29

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Post #40
21698771 24 Sep 2025 07:20

>>21635243
Actually, it turns out it's possible to change PWM frequency at runtime via PWMFrequency: https://github.com/openshwprojects/OpenBK7231...3adb7a831479c274695/src/cmnds/cmd_main.c#L883
I forgot that i added it.
I'll later have to change duty to LEDC_TIMER_7_BIT for higher max freq.
#41 21698794 24 Sep 2025 07:58

johnvoipguy johnvoipguy

Level 4

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Post #41
21698794 24 Sep 2025 07:58

>>21698771 Hmm, I'm still catching up on all the topics here, but in WLED UserMod PWM_Output frequency can be set in the WebUI on the fly.

Added after 2 [minutes]:

>>21698766 I'm not sure what you mean by protections?
#42 21707306 02 Oct 2025 02:00

johnvoipguy johnvoipguy

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Post #42
21707306 02 Oct 2025 02:00

>>21698731

Version v0.16.1-Alpha is available in the sp530e-main branch. YOU MUST FLASH THIS FIRMWARE!!! Due to SDK and other changes it will not work!

https://github.com/johnvoipguy/wled-sp530e-mods/tree/sp530e-main
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Topic summary

The discussion centers on the SP530E 5-channel PWM+SPI LED controller, primarily sold by BTF Lighting and generics, and its compatibility with firmware such as WLED and the emerging OpenESP on the ESP32-C3 platform. The device uniquely combines 5 PWM channels with SPI control, raising questions about independent control of SPI LED strips and RGBCW strips. Attempts to use the official BanlanX app and WLED firmware have faced challenges, including security efuse bits preventing reflashing and difficulties achieving stable PWM frequencies beyond a hardcoded 2 kHz in custom WLED builds. The device reportedly uses LEDC for PWM on ESP32-C3, but frequency adjustment functions are not yet implemented in OpenESP firmware. Simulator tools have been updated with features like bistable switches and zoom to aid development. Users report issues with flashing WLED, including boot failures and uncertainty about successful firmware installation, with suggestions to check UART boot logs and use custom WLED builds from Discord repositories. The community is exploring how to handle the device's mixed PWM and SPI LED modes in software, including conditional code checks in OBK PixelAnim. Overall, the SP530E is considered an unusual and somewhat challenging device for LED control development on ESP32-C3, with ongoing efforts to improve firmware support and tooling.
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Exploring SP530E 5CH PWM+SPI LED Controller with OpenESP on ESP32-C3

FAQ

TL;DR: 16 kHz factory PWM was logged; "2 kHz + 8/4‑bit is the only usable output" on custom WLED, per builder. This ESP32‑C3 SP530E needs efuse‑aware flashing, custom WLED for GPIO19, and OpenESP lacks SPI today. [Elektroda, divadiow, post #21230102]

Why it matters: This FAQ helps makers fix flashing, PWM, and SPI issues on the SP530E when using OpenESP/OpenBeken or WLED, fast.

Quick facts

MCU: ESP32‑C3 (rev v0.3), 4 MB embedded flash, 40 MHz crystal, Wi‑Fi + BLE. [Elektroda, divadiow, post #21230102]
Power stage: 74HC245D level shifts MCU A→B into MOSFET gates; five PWM channels plus a separate SPI data path. [Elektroda, divadiow, post #21230102]
Security state seen: Flash Encryption enabled → disabled after burning efuses; SPI_BOOT_CRYPT_CNT moved 0x1 → 0x3. [Elektroda, divadiow, post #21230102]
PWM notes: Factory 16 kHz; a custom WLED build ran 2 kHz with 8/4‑bit for usable analog output. [Elektroda, divadiow, post #21230102]
WLED tip: GPIO12–19 require a custom build with USB_CDC disabled; GPIO19 then works for WS2812. [Elektroda, divadiow, post #21230102]

Quick Facts

- MCU: ESP32‑C3 (rev v0.3), 4 MB embedded flash, 40 MHz crystal, Wi‑Fi + BLE. [Elektroda, divadiow, post #21230102]
- Power stage: 74HC245D level shifts MCU A→B into MOSFET gates; five PWM channels plus a separate SPI data path. [Elektroda, divadiow, post #21230102]
- Security state seen: Flash Encryption enabled → disabled after burning efuses; SPI_BOOT_CRYPT_CNT moved 0x1 → 0x3. [Elektroda, divadiow, post #21230102]
- PWM notes: Factory 16 kHz; a custom WLED build ran 2 kHz with 8/4‑bit for usable analog output. [Elektroda, divadiow, post #21230102]
- WLED tip: GPIO12–19 require a custom build with USB_CDC disabled; GPIO19 then works for WS2812. [Elektroda, divadiow, post #21230102]

What is the SP530E 5CH PWM+SPI LED controller, in short?

It is a BTF Lighting–sold board using an ESP32‑C3 with five PWM MOSFET channels and an SPI pixel output. The MCU drives a 74HC245D level shifter configured A→B, then gate resistors into MOSFETs. It exposes on‑board status LEDs and UART for debugging. Factory firmware ran PWM at 16 kHz, and the board level‑shifts the digital data line to 5 V. [Elektroda, divadiow, post #21230102]

Can the five PWM channels and the SPI output be controlled independently?

The attached manual and user review indicate no restriction on independent control. "I don't think I see anything that says they can't be controlled independently." Treat PWM (e.g., RGBCW) and SPI strips as separate outputs in the app when available. Hardware uses separate paths: five MOSFET PWM channels and one SPI data path through the 74HC245D. [Elektroda, divadiow, post #21231424]

How do I enter bootloader mode on SP530E and run esptool?

Use this 3‑step:

Solder the rear pads and pull IO9 low to enter download mode.
Connect UART to GPIO20/21 (RX/TX) and power the board.
Run esptool to query or flash (e.g., get_security_info, flash_id, write_flash). This board identified as ESP32‑C3 with 4 MB embedded flash and 40 MHz crystal in logs. [Elektroda, divadiow, post #21230102]

How do I check and change Flash Encryption/Secure Boot status on this board?

Check with: esptool get_security_info. The sample unit showed Flash Encryption enabled and SPI_BOOT_CRYPT_CNT 0x1. The user then burned efuses DIS_DOWNLOAD_MANUAL_ENCRYPT and SPI_BOOT_CRYPT_CNT, after which Flash Encryption read disabled and the counter was 0x3. Treat efuse changes as permanent and plan backups first. [Elektroda, divadiow, post #21230102]

Can I restore the factory firmware after burning those efuses?

The user warned that returning to factory may not be possible after burning DIS_DOWNLOAD_MANUAL_ENCRYPT and SPI_BOOT_CRYPT_CNT. Always check current security with get_security_info and keep full backups. Without original encrypted images matching the original security state, the vendor firmware may not boot. [Elektroda, divadiow, post #21332044]

What esptool write_flash command and offsets worked for WLED on ESP32‑C3 4 MB?

Example used: esptool.py -b 115200 write_flash 0x0 C3_bootloader.bin 0x8000 C3_partitions_4M.bin 0x10000 WLED_0.15.0-b7_ESP32C3_4MB.bin. This targeted bootloader at 0x0, partitions at 0x8000, and app at 0x10000. The session identified an ESP32‑C3 revision v0.4 with 4 MB embedded flash, and verified hashes after flashing. [Elektroda, vo1xabrad, post #21331970]

How do I know WLED actually booted on the SP530E?

You should see the WLED setup AP broadcasting. If nothing appears, open a serial terminal on UART TX and capture boot logs. The author expects the AP to show if the firmware booted correctly, so logs help confirm or diagnose. [Elektroda, divadiow, post #21333651]

Why does the WS2812 data line stay high or not drive my strip?

On SP530E, the 74HC245D level‑shifts MCU outputs, and not all pins reach the driver. GPIO12–19 are restricted in stock WLED builds on C3. Use a custom build that disables USB_CDC, then drive data on GPIO19. The author saw digital animations work after unlocking IO19; without it, the data output idled high. [Elektroda, divadiow, post #21230102]

What GPIO mapping works for PWM and on‑board parts?

Observed map: 0 BlueLED, 1 GreenLED, 3 Button, 4 WW, 5 CW, 6 G, 7 B, 10 R, 19 Data (WS2812). UART is GPIO20/21 (RX/TX). GPIO0/1 also drive board LEDs. The MCU connects to 74HC245D for PWM channels through gate resistors to MOSFETs. [Elektroda, divadiow, post #21230102]

Can OpenESP/OpenBeken change PWM frequency on ESP32‑C3 right now?

OpenESP uses ESP‑IDF’s LEDC for PWM, which supports frequency control. However, the current HAL did not call ledc_set_freq in the referenced code, so the user’s pwmfrequency command had no effect yet. "LEDC is used for PWM." [Elektroda, p.kaczmarek2, post #21231588]

Is SPI LED output supported in OpenESP on this device yet?

Not yet. The user confirmed no OpenESP support for SPI on this SP530E at the time of testing. PWM also showed issues pending LEDC implementation updates in the ESP HAL. [Elektroda, divadiow, post #21230102]

What PWM frequencies actually worked on this board?

Factory firmware drove PWM at 16 kHz and looked clean. A WLED contributor hardcoded 2 kHz with 8/4‑bit to get usable analog output on this SP530E. Without that, their analog LEDs were dim or unstable. This board behaves unusually under default WLED settings. [Elektroda, divadiow, post #21230102]

I see Wi‑Fi PHY calibration warnings after flashing—normal?

Logs showed: "failed to load RF calibration data (0x1102), falling back to full calibration," followed by saving new calibration and AP start at 192.168.4.1. This appeared during first Wi‑Fi bring‑up after flashing. It did not prevent AP mode. [Elektroda, divadiow, post #21230102]

How do I unlock GPIO12–19 for WLED on ESP32‑C3?

Use a custom WLED build that disables USB_CDC for ESP32‑C3. The thread links a community compiler. After that, IO19 produced working WS2812 animations on the SP530E. Default builds do not expose those pins. [Elektroda, divadiow, post #21230102]

Any quick checks to confirm OpenESP/OpenBeken is alive on SP530E?

Check on‑board LEDs on IO0/1, which light under OpenESP. Watch the serial boot log for AP startup and DHCP server at 192.168.4.1. The log also prints the device MAC and memory stats during boot. [Elektroda, divadiow, post #21230102]