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Making a go-kart in the garage instruction

dj.kubas 81446 27
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  • Hello, I was bored so I decided to make a go-kart and at the same time I took pictures so that there would be no more stupid questions about: "HELP, GIVE A SCHEME HOW TO MAKE A GOKARD". My construction is not finished yet, no bolted wheels etc. but feel free to comment.
    The design is very simple. I searched google for a while
    and found the page. It has everything described, what and how: http://kartbuilding.net/racingkart/index.html
    And here you have other constructions with other engines etc:
    http://kartbuilding.net/

    You do not need a large financial contribution, if someone has a 4-wheel motor and access to tools, it will be practically free.
    So yeah, this is my design:
    Making a go-kart in the garage instruction Making a go-kart in the garage instruction

    Now I will post other images found on google:
    Making a go-kart in the garage instruction Making a go-kart in the garage instruction Making a go-kart in the garage instruction Making a go-kart in the garage instruction

    I think it will be useful to someone. When I finish mine, I'll throw in some pics.
    Regards
    About Author
    dj.kubas
    Level 10  
    Offline 
    dj.kubas wrote 11 posts with rating 26. Been with us since 2009 year.
  • #2
    slaff
    Level 15  
    You did indeed do whatever came up. Rebars are a rather poor material to build anything riding, heavy.
    What were you making the axle of? Did you bring?
  • #3
    dj.kubas
    Level 10  
    Almost finished, only a few parts for the engine are missing; / soon I will upload photos of the finished go-kart.

    Making a go-kart in the garage instruction Making a go-kart in the garage instruction

    Regards
  • #4
    91janek
    Level 20  
    very interesting structure. But what speed will I develop, I don't think he will have sensational performance?
  • #5
    dj.kubas
    Level 10  
    I'm more about power than speed.
    Regards
  • #6
    szawel2
    Level 12  
    Two things caught my eye at once:
    1. drive chain tension - it is not visible that there is any adjustment there, and it will be very useful, because the chain always stretches a little;
    2.brake disc - it wears out, and you have it welded to the axle ...

    An efficient WSK 125 engine costs 0.5 liters of poor quality vodka (most often together with the rest of a functional motorcycle ;) ), why do you play with completing the engine? The more so because when it stayed in this state for a few years, only the body is actually usable.
  • #7
    robokop
    VIP Meritorious for electroda.pl
    szawel2 wrote:
    Two things caught my eye at once:
    1. drive chain tension - it is not visible that there is any adjustment there, and it will be very useful, because the chain always stretches a little;
    You can always take the links from time to time.
    Quote:

    2.brake disc - it wears out, and you have it welded to the axle ...
    It is consumed at a distance not realistic for this machine, i.e. several tens of thousands. km.
    Quote:

    An efficient WSK 125 engine costs 0.5 liters of poor quality vodka (most often together with the rest of a functional motorcycle ;) )
    And that's what it is worth - between PLN 40 and PLN 3 / kg. I will not say a very professional opinion.
  • #8
    Błażej
    VIP Meritorious for electroda.pl
    The chain can always be tensioned with a roller, although in fact the tension adjustment could be.
    Reinforcing bars just have so much elasticity that if they bend, it will stay that way. Besides, their weight is significant.
    The brake caliper hardly sits on the disc, but above it. Such an assembly makes no sense.
  • #9
    Anonymous
    Anonymous  
  • #10
    Błażej
    VIP Meritorious for electroda.pl
    After all, the pictures show that THREE pedals are mounted there. So what is the third for? Someone mounted from the momentum?
  • #11
    szawel2
    Level 12  
    robokop wrote:
    You can always take the links from time to time.

    With a chain this short, it won't work. However, the roll that I propose Blaise , it's a good solution with a belt, but with a chain it's also a bit so ...
    Quote:
    It is consumed at a distance not realistic for this machine, i.e. several tens of thousands. km.

    Well, the fact that the wear of the brake disc is not a hit with such a vehicle, but there are many other problems - starting from loss of alignment during welding. And then cutting, re-welding, replacing the entire axle?
    In the end, a disposable toy comes out, because in the event of a failure, half would have to be replaced.
  • #12
    Chrusta
    Level 22  
    Ehh ... you would do a little bit ...

    After all, it will bend you ...
    You would go to scrap metal and have some nice tubes for a few zlotys.
  • #13
    browarhehe
    Level 15  
    I do not like it :
    bearings, welded (those on the axle)
    brake disc too

    rebar, damn it ...
    a thin, thick-walled tube, or smaller than a hydraulic one, and everything is great, and it would look better ..
    how will it drive, well, estimate ...
  • #14
    artur.heise
    Level 24  
    dj.kubas wrote:
    Making a go-kart in the garage instruction


    I would be afraid to drive something like that, the pads hardly cover the disc - they brake with a maximum of half of their friction surface. And this shield ventilation ... :)

    Well, unless it's a parking brake :D
  • #15
    dj.kubas
    Level 10  
    It does not have to have no known brakes because it will not run at dizzying speed and the caliper is screwed and not welded. Only clamp mountings are welded
    Regards!
  • #16
    owocowy89
    Level 20  
    I do not know how these bearings will handle in operation .. As for the rods .. Well, in my opinion, they are not a very good solution. A tube, even a little thicker than these rods, would be stronger, and the rods will bend confidently; / Well, I can see that it is really minimalist. Well, I'm curious how it will drive .. I would also start building something like that, but unfortunately I do not have a welder: /
  • #17
    Błażej
    VIP Meritorious for electroda.pl
    : dj.kubas - in general, you did it wisely, because you got acquainted with the subject before starting work. Nevertheless, you used the wrong materials, the workmanship and its precision as well as the solutions used, whether it is a non-disposable vehicle from your construction.
    1. Support the vehicle structure on seamless pipes.
    2. Come up with some kind of chain tensioning mechanism - it can be an adjustable engine bed bolted to the frame. This has the advantage that the possible replacement of the engine will not involve rebuilding the whole thing, but replacing the bed.
    3. Design the brake, remembering that the disc or caliper (more simply a caliper) must be able to move (swim) to work properly.
    4. Consider some safe fuel tank so that in the event of a fall, the fuel does not spill over you and the hot engine (I guess you can guess what the risk is).
    5. Apply some housings to the rear axle bearings, not "snot" to the frame.
  • #18
    dj.kubas
    Level 10  
    Ok, I will try to correct what I did wrong .. Thanks for the advice Regards!
  • #19
    ukaszmd
    Level 10  
    Hi, I'm going to build a go-kart and I have a question, what did you get the brake caliper from ?? would be good with the car ?? you are going to do some cooling of the engine because when you torture you may lose the engine with mz 150 etz would be good because I heard that it can overheat
  • #20
    Anonymous
    Anonymous  
  • #21
    boczek9900
    Level 1  
    The rebars will not last too long ... I have an original frame made of profiles and it could break just before mounting the bearing on the motor side. So good luck
  • #22
    ukaszmd
    Level 10  
    do not think that I am a construction dumbhead, I formulated the question wrongly because I mean whether the clamp will come off enough to clamp a disc made of, for example, an old saw blade or made of thick sheet metal, because the brake disc from the car is quite thick. after 2 I would not like to combine the design is to be simple ... that's why I did not even consider the windmill drive, e.g. with a magnet, I meant more about some airflow from the car connected to the engine coil or the use of ignition with a mini pocket bike (such a small chaser) he is light and additionally has a windmill on it
  • #23
    Anonymous
    Anonymous  
  • #24
    ukaszmd
    Level 10  
    I thought about the engine with 150 etz because my neighbor has and I know it well and I would sell it cheaply, so I would have to take ignition from a poket, it is light and has ventilation
  • #25
    Anonymous
    Anonymous  
  • #26
    ukaszmd
    Level 10  
    This is what I mean to have a 2 in 1 light ignition that does not need to be set up and cooling is provided. and why is this ignition emergency? I thought to cut a hole in the housing to draw air and at the top to extract this air onto the cylinder. and as for the engine of the etz 251, I am glad that I have a limited budget
  • #27
    cross123
    Level 11  
    You probably ran out of brake hose and made it this far, but just put it under this profile and you already have enough hose to place the caliper further on the disc. In general, the structure could be quite extensive if you have access to some scrap materials :)
  • #28
    Anonymous
    Anonymous