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Bandsaw from what was in the workshop

misiek1962 73149 37
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  • Bandsaw from what was in the workshop
    Hello.
    I would like to present a self-made band saw. The assumption was to use the material that was already in the workshop, left over from various other works. This assumption was almost fully met, except for the saw band and inner tubes for a small bicycle. I will not describe too much, because the photos probably best reflect the entire construction and execution of the saw. Personally, I am very pleased with the effect and usability of the saw itself, as well as the fact that I used a lot of different things that were left in the workshop
    I invite you to watch and comment.
    Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop Bandsaw from what was in the workshop

    Cool? Ranking DIY
    About Author
    misiek1962
    Level 12  
    Offline 
    misiek1962 wrote 44 posts with rating 191. Live in city Sochaczew. Been with us since 2007 year.
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  • #2 17005409
    jankazik
    Level 17  
    I gave a plus because I like the design very much. Does the saw fall off the drive wheels?
  • #3 17005435
    jalop
    Level 24  
    I have repaired similar meat cutting machines. You have almost perfectly transferred the solutions to your workshop. I'm impressed. You can see that the saw has quite high teeth, so you don't cut the metal?
    I do not see an emergency "mushroom". There is also a lack of a brake on the motor, but you don't need it that much.

    The disadvantage of such solutions is quite a large ratio of the diameter of the pulleys to the diameter of their bearings as well as the abrasion of the pulleys themselves at the point where the saw is supported.

    I give you a plus!
  • #4 17005444
    mr_grabarz
    Level 20  
    The only thing I miss in the construction is the safety button to turn off the saw or, if necessary, turn off the saw + actuation of the mechanical brake that will stop the saw blade.

    Unless the button visible above the engine makes it, but this one is probably normally on / off.
  • #5 17005468
    Anonymous
    Level 1  
  • #6 17005483
    Renegat_pol
    Level 21  
    mr_grabarz wrote:
    The only thing I miss in the design is the safety button .....

    Unless the button visible above the engine makes it, but this one is probably normally on / off.



    This is an on / off button, but also a safety mushroom. Just a bit far away.
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  • #7 17005492
    mr_grabarz
    Level 20  
    Renegat_pol wrote:
    Just a bit far away.

    exactly :)

    the rest as I wrote:
    mr_grabarz wrote:
    Unless the button visible above the engine makes it, but this one is probably normally on / off.


    and the second thing, ok, he will cut the power to the motor, while the stopping time of the saw is another matter :)
  • #8 17006238
    398216 Usunięty
    Level 43  
    The frame is not too slender by chance? A single section of this length ... plus saw tension and additional cutting loads - no tendency to transverse vibrations?
  • #9 17006744
    misiek1962
    Level 12  
    jankazik wrote:
    I gave a plus because I like the design very much. Does the saw fall off the drive wheels?


    Thanks for the plus. The saw has never fallen.
    Added after 2 [minutes]:
    398216 Usunięty wrote:
    The frame is not too slender by chance? A single section of this length ... plus saw tension and additional cutting loads - no tendency to transverse vibrations?


    The main section has a fairly thick wall and ensures sufficient stiffness of the structure. Nothing trembles.
    Added after 10 [minutes]:
    jalop wrote:
    I have repaired similar meat cutting machines. You have almost perfectly transferred the solutions to your workshop. I'm impressed. You can see that the saw has quite high teeth, so you don't cut the metal?
    I do not see an emergency "mushroom". There is also a lack of a brake on the motor, but you don't need it that much.

    The disadvantage of such solutions is quite a large ratio of the diameter of the pulleys to the diameter of their bearings as well as the abrasion of the pulleys themselves at the point where the saw is supported.

    I give you a plus!


    Thanks for the plus. a saw intended for a tree, but you can always change the saw band itself and cut metal. As for the rest, time will show what will be the durability of the individual elements of the saw.
    Added after 2 [minutes]:
    mr_grabarz wrote:
    The only thing I miss in the construction is the safety button to turn off the saw or, if necessary, turn off the saw + actuation of the mechanical brake that will stop the saw blade.

    Unless the button visible above the engine makes it, but this one is probably normally on / off.


    The safety button is, it's that red mushroom on the left. There is an integrated switch with an emergency stop in the form of a mushroom.
    Added after 2 [minutes]:
    acctr wrote:
    Such a saw is a nice thing. I have two questions:
    - what is the linear speed of the belt?
    - what engine power did you use?


    I did not calculate the linear speed, and the motor shown in the photo will soon be replaced with a more powerful one because it is a bit too weak. Thin elements can be cut without any problems, but with thicker elements it is choked.
  • #10 17006816
    kamilszczygie
    Level 9  
    Hello.
    The project is a plus, simple and effective solutions.
    When it comes to a cutting band, a large tooth does not mean that it is not suitable for cutting metal - a "large tooth" is used for cutting solid material, aluminum, wood.
    Smaller for cutting thin-walled profiles.
    I am attaching two photos of steel cutting saw solutions: a band guide (adjustable with widia plates) and a wheel.
    Bandsaw from what was in the workshop Bandsaw from what was in the workshop

    If there is a need to choose the right tape or part, I am here to help.
    greetings
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  • #11 17006926
    neo_dc
    Level 32  
    Hi

    Cool design, I like it.
    However, I would make a cover for the engine, because in some time it will be full of sawdust or shavings, and he will not like it :)

    greetings
  • #12 17006960
    misiek1962
    Level 12  
    As I wrote earlier, the motor will soon be replaced with a stronger one and in a full housing, because this one is a bit too weak.
  • #13 17007093
    Tomekob
    Level 15  
    Please tell me what power this engine is (to know how much it is not enough) and what power you plan to change to.
    What revolutions do you have and what you will have, plus more or less the gear you used. I really like your design and I would like to do something similar, I would like to know what engine I need to look for and what speed and gear ratio to use.
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  • #14 17007109
    misiek1962
    Level 12  
    This motor visible in the pictures is about 300 W, I plan a 1 kw motor. Typical engine speed, i.e. about 1440 revolutions.
  • #15 17007223
    398216 Usunięty
    Level 43  
    misiek1962 wrote:
    Nothing trembles.
    OKAY. In that case - a plus. However, I would transfer this "mushroom" to the front wall above the cutting field. Easier accessible - and if it is to be a safety switch, it should be within reach.
  • #16 17007231
    Tomekob
    Level 15  
    Ok. thank you!
    Write down what you would do differently if you have such observations. I have been starting to build such a saw for a long time, unfortunately there is still no time (that's how I explain it to myself :-) ). You made it, cool.
  • #17 17007314
    Józio17
    Level 31  
    I gave + for commitment, but what happens when (don't give "Mr.") the cutting tape breaks?
  • #18 17007601
    jalop
    Level 24  
    Breaking a saw is nothing like that. It will just stop cutting.
  • #19 17007678
    Anonymous
    Level 1  
  • #20 17007693
    set666
    Level 13  
    Hello, very nice design. I have a question what thickness your tape is and what is the gap between the bearings. I build a saw, but with a lowered arm, mainly made of metal (it will be possible to set the arm vertically and after tightening the korzustania table like yours)
  • #21 17007811
    wnoto
    Level 34  
    You can make an action movie for the "unbelievers" :)
  • #22 17007847
    robokop
    VIP Meritorious for electroda.pl
    I dare say that this saw only cuts cardboard. A two-speed motor from an automatic washing machine was used - probably not even 200W, at a rotational speed of 2800 rpm - the saw can at most speed up empty and also quite reluctantly. This one. The second - the saw drive wheels themselves - with any tighter tension, chips will fly out of the rubber. So I would love to see this machine in motion
  • #23 17008919
    misiek1962
    Level 12  
    ^ToM^ wrote:
    Nice machine, congratulations on the idea and enthusiasm. However, I have a question what are these pulleys covered with, some large diameter heat shrink in black?


    There is a cut tube from a small bicycle on the wheels.
    Added after 4 [minutes]:
    eurotips wrote:
    What to cut on it?
    The structure is too slender for metal.


    You can cut everything that is wooden, plastic, I think that soft metals such as aluminum and brass will not be a problem either. For steel, it is probably not due to the lack of cooling, although small details would probably also be fine to cut. Of course, you would need a different tape for metals.
    Added after 1 [minutes]:
    set666 wrote:
    Hello, very nice design. I have a question what thickness your tape is and what is the gap between the bearings. I build a saw, but with a lowered arm, mainly made of metal (it will be possible to set the arm vertically and after tightening the korzustania table like yours)


    The gap between the bearings can be adjusted depending on the thickness of the strip.
    Added after 3 [minutes]:
    robokop wrote:
    I dare say that this saw only cuts cardboard. A two-speed motor from an automatic washing machine was used - probably not even 200W, at a rotational speed of 2800 rpm - the saw can at most speed up empty and also quite reluctantly. This one. The second - the saw drive wheels themselves - with any tighter tension, chips will fly out of the rubber. So I would love to see this machine in motion


    As I wrote earlier in the days the engine will be replaced, this one was only for the test how it all turns. The test is passed so the machine will get a bigger engine and it will be ok. This one is actually a bit weak. as for this rubber, contrary to appearances, it is very durable. I watched a lot of DIY constructions of such saws on the Internet and in most cases this is the solution. Simple, cheap and effective.
  • #24 17010064
    tank_driver
    Level 17  
    A great machine, if you want to improve it, look for 'sawmill wheels' on the Allegro - cast iron, milled for a poly V belt.
    The belt is hard to stop suddenly without damaging it (wheel inertia), in machines of good companies, an electric brake is used, but also before it works, a cut finger.
    To cut steel, you need a bimetallic strip and significantly slow down the speed, plus coolant.
  • #25 17010209
    jalop
    Level 24  
    tank_driver wrote:
    The belt is hard to stop suddenly without damaging it (wheel inertia), in machines of good companies, an electric brake is used, but also before it works, a cut finger.


    Therefore, a pusher or a movable table or possibly a safety module + sensors are used. There are many solutions, I like these:



  • #27 17011308
    tomjed
    Level 28  
    Buddy, what did you make the bearing seats from? How did you "align" the wheels? Are they balanced?

    kisses
  • #28 17011451
    misiek1962
    Level 12  
    The bearing seats are made of plywood, the wheels were cut on a cnc machine. After gluing, everything was turned on an improvised lathe.
    Bandsaw from what was in the workshop
  • #29 17011529
    tomjed
    Level 28  
    I thought so, I think we watched the same videos on youtube ... :-) And did you balance the wheels? Have you counted the revolutions to the speed of the belt? Wheels from what I can see, mdf?

    kisses
  • #30 17011564
    misiek1962
    Level 12  
    I didn't count the wheels, I used the dimensions found on the net. The wheels are made so precisely that any beating is very small. The whole saw works very evenly and quietly. Wheels made of mdf.

Topic summary

A user presented a self-made bandsaw constructed primarily from leftover materials in their workshop, with the exception of the saw band and inner tubes from a small bicycle. The design received positive feedback for its effectiveness and simplicity, although several users raised concerns regarding safety features, such as the absence of an emergency stop button and a motor brake. Discussions included the saw's ability to cut various materials, with suggestions for improvements like a more powerful motor and better safety mechanisms. The user confirmed the current motor is 300 W, with plans to upgrade to a 1 kW motor. The saw is primarily intended for wood and soft metals, with potential modifications for cutting steel. Users also discussed the construction details, including the use of plywood for bearing seats and MDF for the wheels, and the importance of balancing the wheels for optimal performance.
Summary generated by the language model.
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