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ATLO-V1-TUYA - defective controller. Repair, do not throw away.

r3w4rd 1035 3
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  • ATLO-V1-TUYA - defective controller. Repair, do not throw away. .
    Hello.
    I have received an ATLO-V1-TUYA actuator for repair.


    It allows remote control of a water or gas ball valve (opening / closing). In order to function properly, it is necessary to connect it to a Wi-Fi network with internet access.

    The fault manifested itself in a lack of control of the valve, as well as communication problems.

    Time for disassembly.
    After unscrewing 4 screws and removing the top cover, all the electronics are revealed to our eyes.

    ATLO-V1-TUYA - defective controller. Repair, do not throw away. .

    On the main board there is, in addition to the small parts:
    - LM2596S-3.3 inverter producing 3.3V for the TUYA module and BDR6122T motor driver,
    - TUYA CB3S module (quite popular lately), Mr.kaczmarek2 wrote quite a lot about TUYA on the electrode,
    - the BDR6122T chip, this is the 1.8A motor driver and it was the one that failed, it heated up a lot.

    There is a smaller board screwed onto the side, on which there are two limiters that turn off the motor in extreme positions.

    The BDR6122T chip is quite hard to find especially on aliexpress. A bit of datasheet data:

    ATLO-V1-TUYA - defective controller. Repair, do not throw away. .
    ATLO-V1-TUYA - defective controller. Repair, do not throw away. .

    I decided to find a replacement. And succeeded. The DRV8871 chip requires only one 12V voltage (the BDR6122T needs 3.3V and 12V).

    ATLO-V1-TUYA - defective controller. Repair, do not throw away. .

    The current is limited by a resistor, in this case using 30k the current is 2A max. Comparing the two circuits, several leads are in the same place, after changing the polarity of course.
    A bit of wireframing and you're done.

    ATLO-V1-TUYA - defective controller. Repair, do not throw away. .

    The actuator got a second life.

    Cool? Ranking DIY
    About Author
    r3w4rd
    Level 16  
    Offline 
    r3w4rd wrote 128 posts with rating 41, helped 24 times. Been with us since 2005 year.
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  • #2 21596285
    bsw
    Level 21  
    This circuit directly controls the 12V motor? It has an H-bridge in it and so on? Such a tiny thing - no wonder it overheats....
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  • #3 21596455
    r3w4rd
    Level 16  
    Yes, there is an H-bridge inside that controls a 12V brush motor.
    Both chips have a thermal pad, although the manufacturer did not make a pad on the PCB but the whole thing is soldermasked, the chip was soldered only on the legs.

    I did not add that I scraped off some of the soldermask for the thermal pad of the chip.
  • #4 21600157
    Duch__
    Level 31  
    I converted a similar one on esp12e probably. It has been running for 2 years now with supla.
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