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TL;DR

  • A DIY autonomous lawnmower prototype combines scooter BLDC drive wheels, a Worx cutting motor, a custom controller board, and a custom 4S LG Li-ion battery pack.
  • It uses a pic32mx470 controller, MRF24G Wi‑Fi, ACS712 current sensing, Hall pulse wheel feedback, digital potentiometers, and a boundary-wire receiver based on Google patent US8392044.
  • The mower aims to cut at least 20cm wide, while the boundary-wire transmitter uses a 16-bit code and the battery is a 4S 10Ah pack.
  • Testing showed the boundary-wire approach works sharply at the crossing point, and current draw from the wheels became the main obstacle-detection method.
  • Ultrasonic sensors proved unreliable outdoors, and the free steering wheel’s exposed bearing may seize from cuttings; a charging station and docking still remain unfinished.
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
📢 Listen (AI):
  • #31 20586023
    szeryf3
    Level 30  
    Posts: 2046
    Help: 12
    Rate: 671
    Nice mower.
    At least you know what you want to improve.
    Good luck
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  • #32 20961054
    0kipi1
    Level 7  
    Posts: 5
    Nice design of the case made of a suitcase with a carrying handle. Just brilliant.
    At this stage it is already useful. I was thinking about making my own and I saw on the Internet that you can probably buy an Openmower, but the price is discouraging - although I know that it is a wireless construction only with satellites and an additional mast. You still have to wait until these positioners become cheaper.
  • #33 20961250
    M.Konopka
    Level 14  
    Posts: 116
    Help: 5
    Rate: 38
    A suggestion for finger protection, should a curious friend over a barbecue and a beer want to inspect your creation:
    - 2-3 PIR sensors built around the perimeter reacting to a living body, which disconnects the drive and triggers a "chatterbox" with the message: "go away my friend, don't interrupt my work...".
    :)
📢 Listen (AI):

Topic summary

✨ The discussion revolves around a DIY autonomous lawnmower project aimed at automating the mowing process while being cost-effective and customizable. The creator shares insights on the design, which utilizes off-the-shelf components such as chassis, motors, and battery systems. Participants provide suggestions for improving safety features, including emergency stop buttons and lift sensors, as well as enhancing the mower's functionality with weather sensors and better cutting mechanisms. The logic behind the mower's operation is also debated, with considerations for terrain mapping and mowing algorithms. Users share experiences with commercial models like Bosch Indego and Viking iMov, highlighting the complexities of factory designs compared to DIY solutions. The conversation emphasizes the importance of safety, efficiency, and adaptability in autonomous mowing systems.
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FAQ

TL;DR: DIY autonomous mower prototype runs 14 hours per dual-4S-10 Ah charge and covers ≈750 m²; "safety above all" [Elektroda, Marico, #20584525; Elektroda, Shadowix, #20254255]. Why it matters: Shows hobbyists can rival PLN 15 000 commercial robots for a fraction of the cost.

Quick Facts

• Cutting width: 36 cm [Elektroda, Marico, post #20584525] • Runtime: 14 h on 2 × 4S 10 Ah Li-ion packs [Elektroda, Marico, post #20584525] • Blade speed: 800–2 800 rpm; commercial Husqvarna spec 2 800 rpm [Elektroda, Marico, #20258661; Elektroda, kulfi27, #20260507] • Drive system: scooter BLDC motors with Hall sensors + Chinese controllers [Elektroda, Marico, post #20253809] • Boundary detection: Manchester-coded wire per US 8392044 patent [Elektroda, Marico, post #20253809]

How does the mower know when it crosses the boundary wire?

A PIC10F222 generator sends a 16-bit Manchester code through the loop. A coil on the mower compares received polarity; inversion shows it passed the wire, allowing ±5 cm precision regardless of soil moisture [Elektroda, Marico, post #20253809]

What navigation logic is currently implemented?

GPS first divides the lawn into two time-slots (≈600 m² and 150 m²). Inside each zone the mower drives in a pseudo-random ‘snake’ pattern, bouncing off wire and obstacles until the scheduled period ends [Elektroda, Marico, #20255079; #20584525].

How long does the battery last and how is it recharged?

Two parallel 4S 10 Ah packs power 14 hours of continuous mowing. The owner removes the mower nightly for bench charging via a CC/CV module monitored by ACS712 sensors; no dock is yet built [Elektroda, Marico, post #20584525]

Which material is used for the cutting disc, and why?

A CNC-cut polycarbonate disc enlarged to 20 cm radius holds three Landroid blades. Polycarbonate resists shattering from stones unlike acrylic, yet may be swapped later for a factory Worx disc [Elektroda, Marico, #20253809; #20254425].

What safety features are included?

The prototype already has an emergency mushroom, tilt sensor that halts the blade, and current-based stall detection. A planned guard will further shield fingers and improve mulching [Elektroda, Shadowix, #20254255; Elektroda, Marico, #20254319].

How fast should the blade spin for daily trimming?

Tests show acceptable cut quality below 1 000 rpm on light growth, while commercial Gardena/Husqvarna models target ~2 800 rpm for denser turf [Elektroda, Marico, #20258661; Elektroda, kulfi27, #20260507]. Adjust speed dynamically to save energy.

What type of charging contacts have proven durable outdoors?

Forum users suggest spring-loaded telescopic contacts from Fiat Seicento boot lights or Citroën Berlingo sliding doors; they self-clean and tolerate ≥5 A when paired with large docking plates [Elektroda, bobojad, post #20254025]

Which issues surfaced during field tests?

  1. Spinning blades occasionally mimic the 16-bit wire code, triggering false reversals (edge-case). 2. Front caster collects clippings and jams on wet ruts. 3. Ultrasonic HC-SR04 clones produced phantom echoes in open grass [Elektroda, Marico, post #20253809]

Can ultrasonic or IR sensors reliably spot small obstacles or animals?

Cheap HC-SR04 modules mis-trigger outdoors; narrow objects and cats often go unnoticed. Current monitoring on wheel motors now handles stalls more robustly [Elektroda, Marico, post #20253809]

How can I retrofit better front wheels for soft or wet ground?

Replace trolley casters with wide Landroid wheels set at a slight caster angle. This prevents sideways locking in ruts and reduces grass buildup [Elektroda, Marico, post #20584525]

Is building a DIY robot cheaper than buying?

For a complex plot a suitable commercial unit costs ≥PLN 15 000; the DIY solution reused scooter parts and cost "pennies" for motors and cells [Elektroda, Marico, #20255005; #20253809].

How to lay Manchester-coded boundary wire in three steps?

  1. Staple supply and return wires 5 mm apart along lawn edge; keep gaps ≥4 cm where you need detection.
  2. Form islands with omega loops; parallel legs cancel the field inside beds.
  3. Connect to 30 kHz Manchester transmitter and test polarity with the mower coil.

What firmware options exist for wheel control?

Open-source ‘bipropellant’ firmware runs on hoverboard driver boards, adding tilt sensing and button support for BLDC wheels [bipropellant GitHub, 2022; Elektroda, btsimonh, #20267092].

Could a solar panel extend runtime?

A small photovoltaic panel could trickle-charge while mowing, but at ≈10 W midday it adds only 70 Wh per day—just 5 % of a 4S-10 Ah pack [NREL, 2023]; still, it’s an “eco bonus” [Elektroda, szeryf3, post #20254917]
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