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TL;DR

  • A stereo power amplifier built from NE5532 operational amplifiers replaces a conventional power stage with an op-amp-based experiment.
  • Each channel uses four op-amps in the voltage stage, 64 op-amps in parallel as the output buffer, and one op-amp for DC-servo control.
  • The supply is stabilized at +/-18 V with LM338 regulators, and speaker protection uses a uPC1237 circuit.
  • The finished amplifier delivers 2×14 W into 8 ohms and sounds detailed, clean, and surprisingly strong in the bass.
  • Cooling matters, because the regulators dissipate a lot of heat and the op-amps reach about 45-50°C during operation.
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
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  • #61 20658140
    yogi009
    Level 43  
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    katakrowa wrote:
    To make it modern, it begs to be built on op amps in class D


    What to do, it's best to buy any Chinese D-class module for PLN 8.88 and off you go.
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  • #62 20658145
    katakrowa
    Level 23  
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    austriackimalarz wrote:
    I would suggest converting some polyphase converter from the GPU power supply to the amplifier

    Today, in fact, the effect would probably be similar, but as you can see, the heat emitted by the WO is a big problem, as evidenced by this whole topic.
    I bet that within 10 years there will be such class D WOs that will be indistinguishable from analog ones in the audio band.
  • #63 20658147
    austriackimalarz
    Level 26  
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    katakrowa wrote:
    I bet that within 10 years there will be such WOs in class D, which in the audio band will be indistinguishable from analog ones.

    They are like that today. Interestingly, these are still "single-phase" models, and they do not switch at megahertz, but closer to the standard 300-500kHz.
  • #64 20658155
    katakrowa
    Level 23  
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    austriackimalarz wrote:
    They are like that today. Interestingly, these are still "single-phase" models, and they do not switch at megahertz, but closer to the standard 300-500kHz.

    Can you provide some model?
  • #65 20658177
    marweg1967
    Level 14  
    Posts: 131
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    yogi009 wrote:
    I wouldn't get into quad dice for several reasons. Cooling, crosstalk, the ability to replace the system with another

    In theory you're right, but:
    1. The sum of the power dissipated will be rather similar in each case, so the surface area of the heatsink will also be. In the absence of a heatsink, double, and even better single, will do better.
    2. Crosstalk... But in each opamp will be the same...
    3. I was thinking about the SMT version, so no one will play with resoldering ICs. At most, it would be possible to use the design of the board.
    In general, I treat the project as a curiosity, with the option of making two or more versions, e.g. "high end" on NE5532 and better components (no exaggerations in the style of kondy for several hundred zlotys) and "popular" on SMT and just TL074 in such a version. It will be interesting to compare such constructions both in terms of measurement and hearing. :)
    Why such opamps? Let's say I'll trust Douglas Self, who quite clearly justifies the lack of sense in using "better" chips than the NE5532 in general and the TL07x in applications requiring input FETs.
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  • #66 20666706
    Jaro
    Level 27  
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    austriackimalarz wrote:
    We settled on the TL071HIDBVR, which is the well-known TL071 in the SOT-23 housing


    I'm not sure it's a good choice. The documentation contains only a functional diagram, but if the modern versions do not differ much from the earlier TL06x TL07x and TL08x, they have a primitive and inescapable "short-circuit protection" in the form of a final stage with 100-ohm emitter resistors and another 200-300 Ohm resistor connected in series with the WO output to load. It does not matter much in typical applications of these WO, but here we have an unusual application, because even for the parallel connection of several dozen or even several hundred such circuits with a load in the form of a loudspeaker, this will have an impact limiting the output power and the Damping Factor.
  • #67 20666709
    marweg1967
    Level 14  
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    Jaro wrote:
    austriackimalarz wrote:
    We settled on the TL071HIDBVR, which is the well-known TL071 in the SOT-23 housing


    I'm not sure it's a good choice. The documentation contains only a functional diagram, but if the modern versions do not differ much from the earlier TL06x TL07x and TL08x, they have a primitive and inescapable "short-circuit protection" in the form of a final stage with 100-ohm emitter resistors and another 200-300 Ohm resistor connected in series with the WO output to load. It does not matter much in typical applications of these WO, but here we have an unusual application, because even for the parallel connection of several dozen or even several hundred such circuits with a load in the form of a loudspeaker, this will have an impact limiting the output power and the Damping Factor.


    Thanks for the warning. In fact, in this situation you would have to go into thousands of WO. But a fellow Austrian painter has just such an intention. I'm even more curious about the end result :)
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  • #68 20713538
    tytka
    Level 23  
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    marweg1967 wrote:
    Will your colleague share details about this security? Input diodes? Because this Behringer makes a really bad noise and I'm getting ready to etch the board to use the workaround described by my friend (I already have the parts). So I would add this protection right away.


    Please check the topic again link , I posted new information.
  • #69 20713587
    marweg1967
    Level 14  
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    tytka wrote:
    marweg1967 wrote:
    Will your colleague share details about this security? Input diodes? Because this Behringer really hums badly and I'm getting ready to etch the board to use the workaround described by a colleague (I already have parts). So I would add this protection right away.


    Please check the topic again link , I posted new information.


    I looked :) I imagined something more or less like that, except that I was thinking about an anti-parallel connection of sets of ordinary diodes (3-4 in series), or JFETs working as diodes. I wonder if these Zener tubes don't make any noticeable noise, although probably not since you left it like that?

    I would like to thank my colleague for keeping his word and best regards :)
  • #70 20795827
    austriackimalarz
    Level 26  
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    Hi.
    So I had a vacation. I will say this - expect an article "The end of a thousand amplifiers" within a week or two :P It turned out beautiful.
  • #71 20795920
    tytka
    Level 23  
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    In that case, I'm waiting for my colleague's article. I'd love to see a different approach to this ending than mine.
  • #72 20796883
    Anonymous
    Level 1  
  • #73 20840893
    Anonymous
    Level 1  
  • #74 20841073
    tytka
    Level 23  
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    w3501yyyy wrote:
    A block of 250 TL072 units connected in parallel, a total of 500 amplifiers, consumes 1A of current when powered by +-18V.

    Just enough? And maybe not more?
    And that's only at rest. When you drive this, the demand will be even greater.
    I power my "baby" (probably only 140 WO in total) from a 100W transformer.

    I signaled that it was heating up :)
  • #75 20841106
    Urgon
    Level 38  
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    AVE...

    With 250 TL072, the maximum quiescent current can be up to 1.25A. The minimum is 625mA. 1A is a good result. Fortunately, with typical speaker impedances and this supply voltage, the maximum power consumption will not increase significantly above this value. For a speaker with an impedance of 4Ω, the maximum power will be approximately 30W. This means additional current consumption of ~840mA per channel. A transformer for such a stereo amplifier should have a current efficiency of ~4.1A and a power of ~150W, with up to 90W dissipated in the ICs in the idle state. It'll be warm...
  • #76 20841361
    Anonymous
    Level 1  
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  • #77 20841399
    Urgon
    Level 38  
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    AVE...

    Well, in such a scenario you will need a transformer of at least 400W, but the output power of the amplifier will be 110W per channel into 4Ω. It will definitely be an interesting construction...
  • #78 20841410
    Anonymous
    Level 1  
  • #79 20841460
    Urgon
    Level 38  
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    AVE...

    According to Note, you will lose about 3V of voltage relative to the power supply, i.e. in the bridge, 36V will become 30V. I calculated it for you exactly, because just two hours ago I was editing a text about bridge amplifiers, and I calculated it based on it. So you will need 400W, 200W per channel, assuming that the WO quiescent current will be maximum for each piece. Always assume the worst possible scenario...
  • #80 20841463
    Anonymous
    Level 1  
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Topic summary

✨ The discussion revolves around the construction of a power amplifier using the NE5532 operational amplifier, achieving a power output of 2×14 W at 8 ohms. The project, inspired by Douglas Self's article in Elektor magazine, is described as an experimental endeavor rather than a commercial product. Participants share insights on the design, including the use of a uPC1237 for protection and LM338 for voltage regulation. Various contributors express interest in replicating the project, discussing the challenges of sourcing components, particularly the NE5532, and the implications of using clones versus originals. The conversation also touches on measurement techniques, noise reduction through parallel connections of op-amps, and the practicality of such designs in audio applications. Some participants suggest alternative components and configurations, while others highlight the potential for high power outputs with larger setups.
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FAQ

TL;DR: A 64-op-amp output stage delivers 2 × 14 W into 8 Ω while “cooling is essential” [Elektroda, tytka, post #20640831] Listeners report detailed, uncoloured sound; chips sit at 45-50 °C during use [Elektroda, tytka, post #20640831]

Why it matters: The project shows how commodity NE5532s can form a practical, if power-hungry, hi-fi amplifier.

Quick Facts

• Output power: 14 W RMS per channel into 8 Ω, dual-mono [Elektroda, tytka, post #20640831] • Op-amps per channel: 69 (4 VAS + 64 buffer + 1 servo) [Elektroda, tytka, post #20640831] • Quiescent temperature: 45–50 °C at ±18 V supply [Elektroda, tytka, post #20640831] • Quiescent current (1000-amp variant): approx. 2.2 A per channel at ±18 V [Elektroda, w3501yyyy, post #20841410] • Parts cost: NE5532P ≈ PLN 1.9 each at TME (2023) [Elektroda, tytka, post #20642244]

Why use dozens of NE5532 op-amps instead of power transistors?

Paralleling many op-amps raises output current, lowers noise by √N, and bypasses bias-setting hassles. The 64-device buffer supplies enough current for 14 W while the voltage-gain op-amps keep distortion low [Elektroda, tytka, post #20640831] "You gain low noise without quiescent-current trim," notes rb401 [Elektroda, rb401, post #20643524]

How is thermal management handled?

All amplifiers mount on a single-sided PCB fixed to an aluminium heat-spreader; stabiliser LM338s and the op-amps reach 45–50 °C. Active cooling is recommended for continuous high-power use [Elektroda, tytka, post #20640831] An edge case shows 1000-amp blocks idling at 60 W and running dangerously hot without a case [Elektroda, w3501yyyy, post #20840893]

How noisy is the amplifier?

At 1 W output, THD+N measured 0.006 % and dynamic range about 102 dB with asymmetrical sound-card measurement; reference card noise floor is −110 dB [Elektroda, mkpl, post #20641108] Parallel op-amps drop equivalent input noise to ≈0.335 nV/√Hz for 2000 devices, though diminishing returns apply [Elektroda, Urgon, post #20654463]

Can I bridge the two channels for more power?

Yes, Douglas Self’s original Elektor design allowed bridging; the simplified build omits it. Re-adding balanced inputs and phase inversion lets you reach roughly 4× the single-ended power, so ≈56 W into 8 Ω using the same ±18 V rails [Self, 2010].

Which op-amps are NOT recommended?

Avoid LM358/324/2904 families; their push-pull stages lack quiescent current, causing a brief output “dead zone” and heavy distortion when paralleled [Elektroda, rb401, post #20643524]

How do I add input-stage protection to a Behringer UMC202HD after modding?

Tytka adds anti-series 5.1 V Zeners across the input to clamp transients, plus 1 kΩ series resistors. He reports no added noise after the fix [Elektroda, tytka, post #20713510]

How can I replicate the 64-buffer channel quickly?

  1. Solder 8-pin NE5532Ps into precision sockets on a single-sided PCB.
  2. Tie all outputs through 0.1 Ω resistors to a common node.
  3. Mount the completed board to a finned heatsink with thermal paste. Keep inter-amp trace lengths equal to maintain phase coherence [Elektroda, tytka, post #20641066]

What happens if I oversize the output capacitor of the LM338 regulator?

Using 2200 µF instead of the recommended 1 µF degrades transient response and may trigger regulator oscillation, as noted by Terminus [Elektroda, terminus, post #20656289]

Could class-D op-amps solve the heat issue?

Class-D monolithic drivers exist, but audio-grade, low-noise duals remain rare and expensive. Expect wider availability and parity pricing within ten years [Elektroda, katakrowa, post #20658155]

Is there a commercial future for this concept?

Participants suggest an SMD SOIC build screwed directly to a heatsink for a compact module. Cost, thermal load, and regulatory testing remain barriers, yet small headphone-amp variants already ship from some Chinese vendors [Elektroda, Urgon, post #20652784]
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