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LED glass clock with ESP8266 and LED SK6812 mini-E

efi222 11307 76

TL;DR

  • An ESP8266-based glass clock uses SK6812 mini-E LEDs to mimic the look of vintage tube displays with illuminated “glass bulbs”.
  • Each digit is built from 25 mm test tubes cut to 80 mm and printed housings, with the time synchronized from NTP servers.
  • The small SK6812 mini-E LEDs measure 2.8 × 3 mm, which lets each display use only four connecting wires.
  • Digit height is 30 mm, and the PCB for the digits and colon is 0.6 mm thick, while other boards use 1 mm.
  • FDM parts need sanding, adhesive film, and silicone finishing, and the display color rendering is still poor on film.
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
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  • #31 21360026
    efi222
    Level 21  
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    ArturAVS wrote:
    Instead of a grinder, a 1000 -2000 "water" paper will work better, especially as if you press a little, the glass will break.
    .
    You should be able to sand wet. But if you don't have what you like....
    2000 paper is probably a bit overkill.... Maybe preparation for polishing.
    Here sanding with an angle grinder (not too high speed). Paper 120 (I don't have any other paper at the moment). It looks quite coarse. But the edge is safe and does not cut. All the more so because in this design you can't see it.
    I think 240 paper would be enough to make it look better.

    Transparent, sanded tube lying on a dark background. .
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  • #32 21361796
    Olkus
    Level 32  
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    Very cool watch. I would love to make one myself, as Nixie prices are high.
    As for test tubes, haven't you thought about plastic ones? Definitely easier to process and the temperatures there are not so high that something could happen.

    Best regards,
    A.
  • #33 21361844
    efi222
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    I have not had plastic tubes in my hand. It is difficult for me to judge. I have had bad experiences with market plexiglass. In spite of all protection during processing and even later during use (wiping with a cloth), micro scratches appear. Perhaps the test tubes are made of better plastic.
    When cutting and machining my first glass test tube, I also had my doubts about whether I could handle it (I had never done it). But now I know that it is really nothing terrible. :)
    Well, and in conclusion, glass will always have that glassy glow. :)
    As the Christmas/New Year frenzy passes, I will try to complete the article with more detailed information on watch construction and glass treatment.
  • #34 21361870
    Olkus
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    efi222 wrote:
    I have not had plastic tubes in my hand. It is difficult for me to judge. I have had bad experiences with market plexiglass. In spite of all protection during processing and even later during use (wiping with a cloth) micro scratches appear. Perhaps the test tubes are made of better plastic.


    I had and there should even be some plastic ones lying around in a drawer somewhere. However, I have not tried to use them for such a purpose as a colleague, maybe one day. ;)
    As for scratches, I can't comment as I haven't tested it, but maybe it would be possible to polish it?

    efi222 wrote:
    When cutting and machining my first glass tube, I also had doubts about whether I could handle it (I've never done it). But now I know that it's really nothing scary.


    I have a very similar diamond disc as a colleague. I haven't cut glass with it, but it goes into PCB laminate almost like butter, I've also cut aluminium and brass angles and I know they can do the job. With glass I would be concerned about chipping and that it might simply break.

    efi222 wrote:
    Well, in conclusion, glass will always have that glass shine.


    Fact :) .

    efi222 wrote:
    As the Christmas/New Year frenzy passes, I will try to supplement the article with more detailed information on the watch construction and glass treatment.


    Glass machining would interest me, the rest too, but I don't have a 3D printer, so I'm unlikely to realise such a watch for myself any time soon anyway.
    Merry Christmas.

    Greetings,
    A.
  • #35 21361891
    Simon79
    Level 21  
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    Very cool design. Ideas for making an interesting clock abound. Such as this one, which mimics various 'displays' on an oled. :) .



  • #36 21361909
    efi222
    Level 21  
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    The price of this watch $100. Asian friends offer similar designs cheaper (but on LCD, I think).
  • #37 21363083
    terminus
    Level 20  
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    The cut glass does not need to be ground, it can be nicely doused in the flame of a gas burner, even on a gas cooker.
    Approach the glass to the flame slowly, turning to heat the entire circumference fairly evenly and gradually, otherwise it will crack.
    And getting closer and closer to the flame, the glass will redden at the ends and melt nicely. Keep turning all the time. Cool so as not to expose to draught.
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  • #38 21363188
    ArturAVS
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    You could try to stuff 128x32 OLEDs with SSD1306 into the test tubes.... I'm just not sure if the existing libraries allow 90 degree rotated display.
  • #39 21363287
    efi222
    Level 21  
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    The popular 128x32 0.91" oled should theoretically fit into a 16 mm diameter colon tube.
    I wonder how the durability of these displays is.

    OLED display 128x32 measuring 1.2 cm x 3.8 cm. .
  • #40 21363374
    Olkus
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    I don't have any experience myself, but I know that things can be different with OLEDs and a lot of people complain about the low longevity.

    Regards,
    A.
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  • #41 21363440
    efi222
    Level 21  
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    Well. Clock devices, however, work 24/24.
    TFT remains as an option, but the effect will be worse. Although I may be wrong.
  • #42 21365704
    PPK
    Level 30  
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    As for cutting glass tubes, there is also a baaavery old method..... Wrap the cutting area with twine/cotton thread, soak in spirit/denatured alcohol, light the thread, put in cold water. With a little dexterity it breaks evenly. Then just stone/waterpaper and wet sand the sharp edges by hand.... 65 years ago I saw them making undersized (height) glasses for oil lamps/flashlights in the countryside this way.

    Old, rusted kerosene lamp on a wooden table. .
  • #44 21369689
    efi222
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    I have added a more detailed description of the construction in the first post.
    Greetings :) .
  • #45 21373558
    sukovenkoartem
    Level 3  
    Posts: 7
    >>21357480 I can't believe I found such detailed instructions. From now on my desk is adorned with this clock, my eyes cannot get enough of it
  • #46 21382805
    Tremolo
    Level 43  
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    In 2003 I finished my primitive work with displays. I found info on alphanumeric NIXIE and scans of how these displays work. http://mtvk.pl/tremolo/literki/a.gif managed to dump this from a GIF file.
    If you change the 'a' to something else, it changes. In principle it would be sufficient to display the files on a screen tucked away in the banana.
    Alphanumeric Nixie display showing the letter A. .
    Close-up of an alphanumeric NIXIE display showing the letter A.
    Helpful post? Buy me a coffee.
  • #47 21382811
    efi222
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    It looks like seven segments. But the picture is very small. Is this a NIXIE lamp?
    A.. I understand to display these gifs on a small LCD display for example.
  • #48 21417352
    efi222
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    Such a final idea :) .If someone is annoyed by the seams on the printout of the tube plinths, a cap can be made. Print in vase mode.
    May also be useful for other such round solids.


    .
  • #49 21753031
    efi222
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    At the beginning of the article I lamented the lack of tubes with a diameter larger than 25mm. In the new version of the slides I have trimmed from the so-called 'Edison bulb' 30mm diameter tubes. They are a little more difficult to cut as the wall thickness is about 1mm. It takes a bit of skill and a slightly different approach than cutting a tube with a thicker wall.
    I also added extra illumination to the slides (nice ambience in the dark and beyond). The whole structure is now 220 x 120 x 48 mm.


    LED clock with glass bulb-like covers and purple backlighting

    Edison T10 bulb with filament, height 125 mm, diameter 30 mm
  • #50 21753121
    szeryf3
    Level 30  
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    It looks very nice.
  • #51 21753375
    ArturAVS
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    efi222 wrote:
    I was bemoaning the lack of tubes larger than 25mm in diameter

    Let's move on. Perhaps in the role of "test tubes" , use the bulbs from typical high-powered "soda" tubes with E40 threads?


    High-pressure sodium lamp with E40 screw base and transparent glass envelope
  • #52 21753403
    efi222
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    These bulbs from 30mm bulbs already look nice, but a colleague made me curious. So 'by eye' this bulb from a sodium bulb might be 45mm.
  • #53 21753940
    ArturAVS
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    I'll try to get some used ones.
    efi222 wrote:
    So "by eye" this sodium bulb might be 45mm.

    Slightly larger, 1000 W.

    Specification list: length 380 mm, diameter 65 mm, number of burners: 1


    I'll ask my UR colleagues of a certain company, they have some ~100kw/pc light towers there. Maybe those will be there.
  • #54 21754009
    efi222
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    Super!
    I was just wondering where to hit for used ones. Because a new one costs a few tens of zloty.
    65mm diameter is a fat deal😁. 45mm would be nice already too.
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  • #56 21754022
    ArturAVS
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    efi222 wrote:
    where to hit for used ones

    A dozen years ago, when I was working in UR myself, I used to exchange (various) cardboard boxes and dispose of the damaged ones. Now the problem. Some colleagues have changed jobs/facilities, some have emigrated.... I should have some info by the end of the week. Buying new ones is pointless. And as if they pass the test at your place, it's recycling full steam and looks nice :D . Maybe ask @Łukasz-O some more , maybe he has some access....

    bsw wrote:
    it's probably cheaper and easier.... jam jars apply

    I don't think you notice the aesthetic difference....
  • #57 21754041
    efi222
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    Apparently only a 5mm difference in diameter, but visually there is quite a difference.
    Comparison of two pairs of glass tubes with slightly different diameters on wooden bases
  • #58 21754045
    ArturAVS
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    efi222 wrote:
    Apparently only 5mm difference in diameter

    The larger ones look "more solid". Overall the effect is great.
  • #59 21754073
    efi222
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    The larger ones similar in size to the EL34
  • #60 21754223
    terminux
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    You write about liquid silicone. Can you write what specifically you use to smooth out the 3D print?
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Topic summary

✨ A user presented a unique LED clock design utilizing SK6812 mini-E LEDs and glass tubes, aiming to replicate the aesthetic of vintage tube displays. The project involved 3D printing components and using glass bulbs sourced from test tubes. The design sparked discussions about construction techniques, alternative display technologies like Nixie and VFDs, and the potential for creating similar devices at home. Participants shared insights on materials, cutting techniques for glass, and the possibility of using OLED displays. The conversation highlighted the challenges of sourcing affordable components and the creativity involved in DIY electronics projects.
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