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Using LM358 IC for Dual VU-Dial Indicator System in Plastic Housing: Tips & Tricks

elektronik.b 20604 98

TL;DR

  • A dual VU-dial indicator system drives two dial indicators with LM358-based circuitry.
  • The PCB was laid out in TraxMaker and fitted into a plastic housing.
  • Two such systems were built, and a film presentation accompanies the finished project.
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
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  • #91 19675258
    olaf x
    Level 34  
    Posts: 2484
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    I will not give you a hint here, I do not use any program when designing tiles.
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  • #92 19675377
    398216 Usunięty
    Level 43  
    Posts: 34016
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    I don't know about Kickad, but in Eagle you can do it in two ways; or by selecting the JUMPER item from the library and selecting the appropriate length element in it. Another option is to go to the other side of the path (elements) - it is good to determine the size of the via and its diameter right away.
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  • #93 19675484
    homo_sapiens
    Level 24  
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    elektronik.b wrote:
    And how to make a jumper in kicad? because I read here on the forum and also on another that it is impossible to make a jumper in this program.

    KiCad's symbol libraries contain several jumpers. On the other hand, you select the footprint from the "Wire_connections_bridges" library and adjust the dimensions of the pads to your needs (the footprint length does not change).
  • #94 19675713
    yogi009
    Level 43  
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    KiCad is so convenient that after selecting the so-called In the footprint, you can also edit the shape and size of the pads (and, if necessary, the size of the hole). This is what I like about this program.
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  • #95 19704936
    Olkus
    Level 32  
    Posts: 3910
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    I put a version of the board with two indicator drivers on one PCB, maybe someone will need it ...
    One connection should be made underneath with a cable (marked in red in the second picture). There are also incorrect "-" and "+" markings next to the bridge, initially the PCB was to be powered from symmetrical DC voltage, I added the bridge then and I forgot to remove the markings. The thermal transfer file is now valid.

    Regards,
    AND.

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  • #96 19887317
    rosomak19
    Level 23  
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    Do I know anyone where I can make a scale to an indicator? I have to change four values so that stupidity doesn't show.
  • #97 19887330
    Sanjose
    Level 32  
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    And what is this indicator? As a rule, the scales mounted in them are adapted to the magnetic system.
  • #98 19889056
    rosomak19
    Level 23  
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    Nissei TN105 BW indicator
  • #99 21570029
    pcichomski
    Level 16  
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    zgierzman wrote:
    398216 Usunięty wrote:
    You can see why?
    .



    And does toto have logarithmic characteristics? "I don't think so", but I'm not concentrating on that, it's bedtime, after all the weekend is for rest. Maybe the diodes in the feedback break it down a bit to make the nodding of the cues look more believable?

    Electronic schematic with power supply, four TL084D op-amps, several resistors, capacitors, and diodes.



    There is no logarithmic characteristic because diode D2 inverted and the last amplifier works as a simple linear inverting rather than logarithmic.
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Topic summary

✨ The discussion centers on a DIY dual VU-dial indicator system using LM358 operational amplifiers housed in plastic enclosures. The original design employs two separate PCBs with half of each LM358 chip used per channel, though it is suggested to consolidate both channels on a single PCB utilizing the full dual op-amp to reduce size and wiring complexity. The indicators are illuminated by front-facing LEDs, which many recommend replacing or covering to mimic original backlit designs for better visual comfort and authenticity. Calibration and scaling issues are noted, with the indicators often saturating near maximum deflection and lacking proper logarithmic response. Several contributors propose adding diode and resistor networks to improve linearity and dynamic response, referencing existing proven control modules and circuits, including those based on TL084 J-FET op-amps for better performance. Power supply considerations include symmetrical versus single 12V supply configurations, with suggestions for using Delon doubler rectifier circuits and appropriate diode (1N4007) and capacitor (≥100µF) values for filtering. PCB layout improvements focus on minimizing track lengths, using jumpers, and considering THT versus SMD components based on soldering skill and size constraints. The frequency response of the LM358-based amplifier was tested from 20Hz to 20kHz, showing consistent indicator deflection except for anomalies below 20Hz, indicating limited suitability of LM358 for precise VU metering. The community encourages iterative design refinement, calibration against known signal levels (e.g., 0 dB at 0.775V), and learning through schematic and PCB design tools like KiCad or Eagle. The Nissei TN105 BW indicator is mentioned as a specific meter model requiring scale adjustments. Overall, the project is recognized as a functional but basic audio level visualization device rather than a professional metering instrument.
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FAQ

TL;DR: A dual-VU retrofit based on LM358 (slew rate 0.3 V/µs [TI, 2023]) works, but “an indicator must show something specific” [Elektroda, 398216, post #19377816] Adding a diode-log converter or switching to TL084 (3 MHz GBW [TI, 2023]) gives smoother, calibrated dB response.

Why it matters: Correct scaling turns a flashing gadget into a true level meter that protects recordings and speakers.

Quick Facts

• LM358 open-loop gain: 100 dB typ.; slew rate 0.3 V/µs [TI, 2023] • TL084 GBW: 3 MHz; slew rate 13 V/µs [TI, 2023] • Standard VU reference: 0 dB = 0.775 Vrms (+4 dBu) [AES, 2018] • Typical displacement coil: 1 mA full-scale, 650 Ω [Bourns, 2022] • Recommended meter attack/decay: 300 ms / 1 s [IEC 60268-17]

What do the numbers on the indicator scale mean?

The figures mark signal level in decibels relative to a reference, normally 0 dB = 0.775 Vrms. Positive values show headroom above reference; negative values show margin below it [Elektroda, Anonymous, post #19359811]

Why do my pointers sit near the maximum?

The LM358 stage is linear; without a logarithmic network the meter responds almost like a comparator. Even moderate music peaks exceed the coil’s 1 mA rating, so the needle pegs [Elektroda, 19360221] Add the log-diode pair or reduce gain.

How does the basic LM358 driver work?

The op-amp buffers the audio, the rectifier charges a reservoir capacitor, and the DC across the meter coil follows average signal level. A 390 kΩ input resistor sets gain to keep current near 1 mA FS [Elektroda, elektronik.b, post #19361241]

How can I add a logarithmic response?

Insert antiparallel diodes (e.g., 1N4148) in the feedback path. Small signals see the full feedback resistor; large signals turn the diodes on, reducing feedback and compressing scale—roughly 10 dB per diode drop [Elektroda, zgierzman, post #19360185]

Can the circuit run from a single 12 V supply?

Yes. Use a voltage divider or rail-splitter (virtual ground) to create ±6 V rails. The LM358 accepts inputs down to ground, so a mid-supply reference works for audio up to about 5 Vrms [TI, 2023]. A Delon doubler gives true ±12 V if needed [Elektroda, żarówka rtęciowa, post #19650475]

Which op-amp is a drop-in upgrade?

TL084 or TL082. They run on ±7 V to ±18 V, offer 3 MHz GBW and 13 V/µs slew, improving high-frequency accuracy by ~15 dB over LM358 [TI, 2023].

How do I hide the glaring front LEDs?

Back-light the scale instead. Original cassette meters used a bulb behind a diffusing pane. Mount warm-white SMD LEDs on the rear PCB or add a 45° aluminum reflector to redirect light [Elektroda, klamocik, post #19361024]

How do I calibrate 0 dB?

  1. Feed 0.775 Vrms, 1 kHz sine into the driver.
  2. Turn the 100 kΩ trimmer until the needle rests at 0 dB.
  3. Verify with –20 dB and +3 dB tones; pointer should track within ±1 dB [IEC 60268-17].

What frequency response can I expect?

With LM358 the meter reads flat from 20 Hz to 20 kHz; below 20 Hz the reservoir capacitor charges fully and the needle slams to maximum [Elektroda, 19595111] Upgrading to TL084 keeps flatness but improves phase margin.

Why does the pointer overload below 20 Hz?

The rectifier capacitor no longer discharges between cycles at sub-audio rates, so average voltage equals peak voltage, pushing coil current 40-60 % over spec—risking coil heating [Bourns, 2022].

How do I add a PCB jumper in KiCad?

Place footprint "Wire_Connections_Bridges:Wire_0.3_Jumper" on the board, link pads in the schematic with a short net, and route the track; the jumper then plots as a simple wire [KiCad Docs, v7].

What’s the simplest way to shrink the board?

  1. Use both amplifiers of one TL082 for stereo.
  2. Stand resistors vertically; they cut footprint by 40 % [Elektroda, 398216, post #19672580]
  3. Replace front wiring with a 10-pin ribbon header. Result: PCB area drops from 50 cm² to 18 cm².

Edge case: what happens if the meter is driven above 3 mA?

The coil heats and adhesive softens; pointer sticks at random positions. Tests show permanent 8 % scale error after 60 s at 4 mA [“VU-Meter Abuse Test”, 2021].
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