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Acoustic amplifier for those who hear differently

yego666 8715 68

TL;DR

  • A custom acoustic amplifier for people with hearing problems uses headphones, a LiIon battery, and a small PCB in a 3D-printed enclosure.
  • The circuit was redesigned in LTSpice from a borrowed base schematic to reduce noise and resting current while keeping the gain flat from about 80Hz to 10kHz.
  • The final version draws less than 3mA at rest, and the measured idle current was about 3.2mA.
  • It picks up sounds from about 5 metres and does not distort them in the audible range.
  • Replacing the BC109C input transistor with a 2SC9014 lowered the noise well below the expected value, but the LiIon battery charging method is not recommended.
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
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  • #31 21133401
    TechEkspert
    Editor
    I found a similar topic, there the silencing was with the help of felt: https://www.elektroda.pl/rtvforum/topic3745043.html

    What if I had two regular microphones and one inside the case, this one should pick up mainly surface noise and crackle, something that would need to be subtracted from the signal from the microphone that is in contact with the air outside the case?
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  • #32 21133436
    yego666
    Level 33  
    TechEkspert wrote:
    And if you had two regular microphones and one inside the enclosure, this one should pick up mostly surface noise and crackle, something that would need to be subtracted from the signal from the microphone that is in contact with the air outside the enclosure?
    .

    This is what I did, but the effect was poor. Maybe I was isolating the other microphone too poorly? But I've done trials with several different insulations, although the felt was not tried.
  • #33 21133649
    efi222
    Level 21  
    It probably sounds funny... Maybe try hanging the microphone on thin rubber bands. It would then hang almost 'in the air'.
  • #34 21133676
    bratHanki
    Level 39  
    The best effect would be to cover the case with something soft that does not "hum" when touched, foam rubber, velvet. In addition, stick the microphone into the case, because placing it inside causes it to collect everything that appears inside, something like a shell put to the ear, which you can hear in it.
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  • #35 21133691
    acctr
    Level 39  
    The housing creates a resonance box and the microphone picks this up from the inside.
    The easiest way is to expose the microphone to the outside, wrap it in a sponge or other damping material.
    Helpful post? Buy me a coffee.
  • #36 21133695
    TechEkspert
    Editor
    In the analogue omig, the microphone just hung from rubber bands and was connected by thin wires to the board.
  • #37 21133970
    bratHanki
    Level 39  
    In many old models of "mobile phones", the microphone was mounted in a rubber band with an acoustic channel of a few millimetres connecting the microphone to a hole in the casing. Thanks to this design, sounds from inside the phone were not picked up.
    I do not have at hand specific models of class AB or class D amplifiers used in small BT loudspeakers or BT headphones, but many of them have a DC volume control, which makes it easy to make a simple ARW, and in the feedback you can give a corrective element boosting frequencies of 0.8-1 kHz to improve the intelligibility of speech and at the same time cut the hum and noise.
  • #38 21134322
    Tremolo
    Level 43  
    Hearing is a much more complex sensory phenomenon than one would think. Sometimes someone responds well through the nervous system to an auditory stimulus, but fails to recognise it, to process it. There are also situations where a person hears badly, then gets rid of the infection as the pus comes off the ear canal and suddenly the person hears one big scream. Children in particular have this problem. These issues are dealt with by ENT and speech therapists.
    If the device works OK and resembles a factory solution, that is a big plus here. It's certainly healthier than the horribly coupling headphones of the 1990s, where the microphone was covered up and there was a big squeal. A severely deaf person couldn't even hear it. I slowly need such an eye aid. It is no longer possible to read 4pc fonts in the morning reading is also a curiosity. At first I thought it was a headphone amplifier for audiophiles because I misunderstood the title.
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  • #39 21134520
    bratHanki
    Level 39  
    For audiophiles it would have gold transistors.😉
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  • #40 21135549
    phanick
    Level 28  
    yego666 - what 3D printer are you using?
  • #41 21135593
    acctr
    Level 39  
    bratHanki wrote:
    For audiophiles it would have gold transistors
    .
    I have a Czechoslovakian KD502 purchased for a Class A amplifier with beautifully gold plated legs, just how do I solder them so as not to cover the gold?
    Helpful post? Buy me a coffee.
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  • #42 21135673
    phanick
    Level 28  
    acctr wrote:
    bratHanki wrote:
    For audiophiles this would have gold transistors
    .
    I have a Czechoslovakian KD502 purchased for a Class A amplifier with beautifully gold plated legs, just how to solder them so as not to cover that gold?
    .
    There are special bronze-based jeweller's solder alloys that give a golden colour.
  • #43 21135887
    bratHanki
    Level 39  
    There are also special gold-plated tin pins and that would probably be best. 😆
    I have a couple of matched KD pairs from the old days. I also have 2N3055 in identical cans from Fairchild and Toshiba in plain tin with pink lettering. The 3055 and KD were also paired with pnp BDX18 from Tungsram.
  • #44 21136262
    yego666
    Level 33  
    phanick wrote:
    yego666 - what 3D printer are you using?
    .
    I've been using a TronXY x5sa pro for almost 2 years now.
    It is nothing extraordinary, but for my purposes it is completely sufficient.
    I usually use PLA and print at 60/70mm except for the first layer of course.
    For now I am using Marlin but I am carrying the intention to switch to Kliper.
    I have not had any serious problems with the printer or Marlin. I have modded Marlin for myself and added some factory disabled options and it's not too bad.
    I don't plan to buy anything better for now. CoreXY in this implementation satisfies me.
  • #45 21136291
    Krzysztof Kamienski
    Level 43  
    @yego666 I'll come back for a moment. With a 3D printer and a knack for working on it, you could have made this deaf ear just in an eyeglass frame and not in a big box - a pendant with acoustic resonances in the corners. At least I would have done that.
  • #46 21136301
    yego666
    Level 33  
    Well I could have squeezed it into glasses, only my mum doesn't wear or like any pings, hence the choice.
    And I also have a whole mine of smd components, so I could probably fit this even in glasses, but maybe someone else will implement your idea.
    There is another issue with 3Ð printing. Not everything can be printed nicely, especially on, say, mid-range hardware, even with support.
  • #47 21144213
    yego666
    Level 33  
    Coming back to the topic again, I noticed one problem caused by the regular use of such an amplifier.
    My mother recently had to spend a week in hospital.
    This gave her the opportunity to use the amplifier regularly.
    This has led to her participating in conversations with her co-workers again, and consequently also with her household members after her return home.
    I am very pleased about this, as the emotional state previously caused by the "social exclusion" situation has improved.
    Now Mum is very keen to speak and hear what is going on around her, but there has been a side effect that I did not expect.
    As a result of her hearing aids, she is able to hear both her surroundings and herself better, which has meant that we now have difficulty hearing what she is saying to us.
    Since she can hear herself well, she lowers her voice in the belief that others can hear her well too.

    Now I guess I will have to make a few more copies of the amplifier for all the household members so that everyone can hear each other well ;) .
  • #48 21144236
    efi222
    Level 21  
    A paradox has arisen... The hard of hearing hears better than those who hear better than him :) .
    And how have you dealt with the 'murmuring' of the enclosure?
  • #49 21144242
    yego666
    Level 33  
    You could say "Grandma's Paradox" as she also has a grandson ;) .
    The background noise and crackle turned out to be relatively unobtrusive when I turned the gain up a bit.
    Now, apart from this paradox, everything works as it should.
  • #50 21144260
    Janusz_kk
    Level 39  
    yego666 wrote:
    Now I think I'm going to have to make a few more copies of the amplifier for everyone in the house so they can all hear each other properly
    .

    No, you need to make an anti-local circuit, meaning an extra microphone on top of the box that will catch what Mum is saying and a differential amp that will subtract this from the microphone at the front, then she won't be heard as much and will speak louder.
  • #51 21144282
    yego666
    Level 33  
    I will wait a little longer with this.
    Maybe this paradox can be resolved through goodwill negotiations.
    Time will tell :) .
  • #52 21144450
    bratHanki
    Level 39  
    Janusz_kk wrote:
    yego666 wrote:
    Now I think I'm going to have to make a few more copies of the amplifier for everyone in the house so they can all hear each other properly
    .

    No, you need to make an anti-local arrangement, that is, on top of the box an extra microphone which will catch what Mum is saying and a differential amp which will subtract this from the microphone at the front, then she won't be heard as much and will speak louder.

    Wouldn't it be better to add the simplest dynamics compressor? Take the output signal, rectify it and control it with an input signal divider composed of a resistor and a transistor? You could also vary the voltage supplying the electret microphone.
    Instead of transistors, I suggest using an LM4871 or 8002 .
  • #53 21144479
    yego666
    Level 33  
    Maybe I'll change something in a while if persuasion doesn't work.

    Just as a quick aside, I'm wondering if in an arrangement like the one below it would work if one ( top ) microphone listened to the environment and the other ( bottom ) to my Mom.
    I might still give some resistance to adjust somewhere, but the idea is rather clear I think.

    Electrical circuit diagram featuring two microphones, various components, and connections. .
  • #54 21144552
    bratHanki
    Level 39  
    I don't know if this will do anything because the two microphones will be close to each other so they will practically pick up identical sounds. The anti-local system works well when two different transmissions reach the device, but one of them goes over the wire. In this case, the effect of hearing oneself could be weakened if the microphone was placed on the headband of the headphones, in an additionally attenuated tunnel a few cm long, and not on the neck under the chin.
    https://www.amplifon.com/pl/zycie-z-aparatami-sluchowymi/efekt-okluzji
  • #55 21144614
    Janusz_kk
    Level 39  
    bratHanki wrote:
    I don't know if this will do anything because both microphones will be close to each other so they will practically pick up identical sounds.
    .
    After all, I wrote that they have to be on different walls, one on top of the other at the front, meaning they will be at 90st angles to each other. In addition, putting them in foam will isolate them a bit from the case.

    Added after 1 [minute]:

    yego666 wrote:
    Maybe I'll still give some resistance to adjust somewhere, but the idea is rather clear I think.

    I'm not sure if such a connection wouldn't work as a combiner. Need to check.
  • #56 21144812
    bratHanki
    Level 39  
    Janusz_kk wrote:
    bratHanki wrote:
    I don't know if this will do anything because both microphones will be close to each other so they will practically pick up identical sounds.
    .
    After all, I wrote that they have to be on different walls, one on top of the other at the front, meaning they will be at 90st angles to each other. In addition, placing them in foam will isolate them a bit from the case.


    "After all I wrote. I know what you wrote but a sound wave is a spherical wave i.e. directionless so it propagates evenly in all directions vertically and horizontally. What you came up with would work for el-magn waves with different polarisations, e.g. ferrite antennas or polarisers set at 90° for optical communications.
  • #57 21144816
    Janusz_kk
    Level 39  
    bratHanki wrote:
    I know what you wrote but a sound wave is a spherical wave
    and propagates uniformly in all directions vertically and horizontally.

    But the microphone most often does not have this characteristic. So there will be a difference between the two which should be sufficient for attenuation from the other direction.
  • #58 21144852
    acctr
    Level 39  
    bratHanki wrote:
    I know what you wrote but a sound wave is a spherical wave i.e. directionless so it propagates uniformly in all directions vertically and horizontally.

    Huh? What kind of nonsense are you writing? A non-directional sound wave?
    A sound wave is an example of a longitudinal wave, which is described by a direction.
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  • #59 21144881
    bratHanki
    Level 39  
    If you are standing next to someone talking can you only hear them if you are in front of them or if you are standing next to or even behind them?
    It is the same with bluetooth headphones. The microphone is set back a few centimetres from the sound source, i.e. our mouth, and yet it reacts to sound waves and it shouldn't.
  • #60 21145022
    acctr
    Level 39  
    bratHanki wrote:
    If you are standing next to someone talking can you only hear them when you are facing or when you are standing next to or even behind them?.
    .
    And how are you supposed to hear? only straight ahead? why not sideways? this is anatomy and drawing conclusions about the nature of sound based on it is a bit infantile.
    An already better example to analyse is bats, which use ultrasound to target prey. Direction is of considerable importance here for an insect to fall into a bat's mouth.
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Topic summary

✨ The discussion revolves around the construction of a custom acoustic amplifier designed for individuals with hearing difficulties. The author shares their experience in building the device, which utilizes a modified circuit based on the MAX9814 amplifier. Key improvements were made to address issues such as high resting current and noise, achieved through simulations in LTSpice. Participants suggest enhancements, including dual-channel configurations with two microphones and headphones for better sound localization, and the use of operational amplifiers like TL071 and TL072 for improved performance. Various components and configurations are discussed, including the use of transistors, diodes, and integrated circuits to optimize sound quality and reduce distortion. The conversation also touches on practical challenges, such as isolating the microphone from unwanted noise and the emotional impact of improved hearing on the user.
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FAQ

TL;DR: With 3.2 mA quiescent current and pickup from about 5 metres, this DIY hearing amplifier shows that "the goal has therefore been achieved" for people who need a simple portable speech booster. It suits makers building a low-power analog aid from spare parts, not a full medical hearing aid. [#21129428]

Why it matters: This thread turns a one-off hobby build into practical guidance on noise, battery life, microphone mounting, and safer upgrade paths for real users.

Approach Supply target Idle current / power note Main thread takeaway
Discrete transistor build Single Li-Ion cell 3.2 mA measured Proven, quiet enough, built and tested
TDA2822M 3.7 V discussed About 5 mA idle Simpler, but worse for battery life
TL07x / TL072 idea 9 V or at least 4.5–6 V Not optimized for 1-cell Li-Ion Better suited to higher supply
OP193 / low-voltage op-amp idea Single-cell friendly Very low idle current claimed Promising, but not built in-thread

Key insight: The most useful improvement was not extra complexity. It was matching the circuit to one user: lower noise, low standby drain, and mechanics that the user could actually wear and switch on easily.

Quick Facts

  • Measured quiescent current was about 3.2 mA, and the author reported useful sound pickup from about 5 m without audible-band distortion. [#21129428]
  • The finished unit used an about 800 mAh Li-Ion cell under the PCB, giving roughly about a week of runtime if left on continuously. [#21130913]
  • Charging was done from an old Nokia charger at about 100 mA through a 20 Ω resistor for 10 hours, which worked in practice but was explicitly described as not recommended for Li-Ion cells. [#21129428]
  • Headphones of 16 Ω, 32 Ω, and 64 Ω were all reported as workable, with the author using 32 Ω earphones in series and cable-mounted volume control. [#21129428]
  • Replacing 1N4148 bias diodes with transistor-connected Q5/Q6 removed visible output-stage switching artifacts identified later as crossover distortion. [#21130748]

How was this homemade hearing amplifier circuit improved over the original Talking Electronics design to reduce noise and cut quiescent current below 3 mA?

It was improved by simulating the borrowed Talking Electronics circuit in LTSpice and then reworking it for lower idle drain and less noise. The author states the original had very high resting current and much noise, while the revised version achieved a flat gain response from about 80 Hz to the limit of audibility, around 10 kHz, with under 3 mA intended idle current and about 3.2 mA measured. That makes the redesign a practical optimization, not just a copy. [#21129428]

Why did replacing the BC109C input transistor with a 2SC9014 noticeably reduce noise in this hearing amplifier?

Replacing the BC109C with a 2SC9014 reduced input-stage hiss in this specific build. The author tested both parts and reported that BC109C made the noise too high, while the 2SC9014 dropped noise well below the expected level, so it stayed in the final version. The thread does not provide lab noise figures, but it clearly records a before-and-after hardware change on the microphone input stage. [#21129428]

What is crossover distortion in a class-AB transistor output stage, and why did using transistors Q5 and Q6 instead of 1N4148 diodes help eliminate it?

"Crossover distortion" is output-stage distortion that appears when complementary transistors hand over conduction near zero crossing, creating a notch or gap if bias is too low. Using Q5 and Q6 as diode-connected transistors raised the effective bias above what 1N4148 diodes provided, so the output pair no longer showed the visible "saddle" on the oscilloscope. A later reply explicitly named the fault as crossover distortion and tied it to insufficient resting current with plain diodes. [#21130756]

How do you properly charge a single-cell Li-Ion battery in a DIY audio device, and what are the risks of using a Nokia phone charger with only a series resistor?

You should use a dedicated Li-Ion charging circuit, not only a phone charger and resistor. The build used an old Nokia charger, about 100 mA charge current, and a 20 Ω series resistor for roughly 10 hours, but the author clearly said this is not the recommended method. The practical risks in the thread are simple: the method is crude, it bypasses a proper charger, and the author advised adding an external charging module instead. [#21129428]

What's the best way to make a hearing amplifier dual-channel with two microphones and two headphones so the user can better locate the direction of sound?

Make it fully dual-channel, with two microphones and two separate ear outputs positioned to preserve left-right cues. One reply says bilateral users need two microphones and two headphones so they can locate sound, and suggests two independent amplifiers mounted in the earcups, with shared power from a pendant battery. That layout is the clearest thread-backed path to better directional hearing than a single-microphone mono pendant. [#21129479]

How can I reduce knocks, rubbing noise, and enclosure resonance picked up by an electret microphone inside a 3D-printed case?

Move the microphone mechanically off the enclosure and give it a damped acoustic path to the outside. The most actionable thread method is: 1. suspend the microphone on rubber or soft supports, 2. avoid placing it loose inside the resonant box, 3. connect it to the outside through a short acoustic tunnel or channel. Several replies say the case acts like a resonance chamber, while old phone designs used rubber mounting plus a few-millimetre channel to isolate internal noise. [#21133970]

What is an audiogram, and how can it help tailor a DIY hearing aid or speech amplifier to a person's hearing loss?

"An audiogram" is a hearing test chart that maps hearing threshold versus frequency for each ear, showing where amplification or correction is needed. In the thread, it is presented as a practical design input because it gives separate left and right ear curves and can include both air and bone conduction results. That lets a builder decide whether speech needs treble lift, bass restraint, or different treatment per ear instead of flat broadband gain. [#21129799]

How does a dynamics compressor or limiter work in a hearing amplifier, and why is it useful for suppressing overly loud sounds while boosting quiet speech?

It monitors signal level and reduces gain when sound gets too strong, so quiet speech stays audible without letting loud peaks become uncomfortable. One reply says a proper hearing device should include a limiter or compressor that amplifies quiet sounds, passes loud sounds, and suppresses very loud ones. Later, another poster describes a simple analog approach: rectify the output signal and use it to control an input attenuator. That makes compression a practical safety and intelligibility feature, not just an audio effect. [#21144450]

TDA2822M vs a discrete transistor amplifier vs an op-amp design like TL072 or NE5532 — which approach is better for a low-power hearing amplifier?

For the exact goal in this thread, the tested discrete transistor design is the best proven low-power option. A reply says TDA2822M draws about 5 mA quiescent current at 3.7 V, which is worse than the author’s sub-3.2 mA result. TL072-style ideas are simpler to commission, but later posts note TL07x is unsuitable for about 3 V single-cell operation. NE5532 was only suggested as a concept, not demonstrated. So the transistor build wins on verified battery life, while op-amps remain upgrade ideas. [#21130894]

Which low-voltage op-amps discussed in the thread, such as OP193, TL062, LMV358, MCP6044, MCP607, or MCP6L04T, are most suitable for a single-cell Li-Ion hearing amplifier?

The most suitable discussed parts are the truly low-voltage options, especially OP193, MCP607, and MCP6L04T. The thread rejects TL07x for single-cell Li-Ion because quoted minimum supply was 4.5 V or 6 V, and it criticizes MCP6044 because at gain 10 its usable bandwidth would drop to about 1.5 kHz. LMV358 was suggested for 2.7–5 V use, but another reply says it is not a low-noise audio part. MCP6L04T was favored for 2.7–6 V and 1 MHz bandwidth. [#21151475]

How do you choose the right headphones impedance for this kind of portable hearing amplifier, and what changes when using 16, 32, or 64 ohm headphones?

Choose the lowest impedance that gives enough volume without stressing the output stage or battery. The author directly reports that 16 Ω, 32 Ω, and 64 Ω headphones all work, and uses 32 Ω earphones connected in series with volume control on the cable. The thread gives no measured output power, so the practical takeaway is compatibility, not optimization. Lower impedance usually demands more current, while 64 Ω is easier on the amplifier but may need more voltage for the same loudness. [#21129428]

What is the occlusion effect in hearing devices, and why can a user start speaking more quietly after hearing their own voice more clearly?

The user can start speaking more quietly because better self-hearing changes their internal loudness reference. In the thread, regular use let the author’s mother hear both the environment and herself better, so she began lowering her voice and others had trouble hearing her. A later reply linked this to the occlusion effect discussion and suggested relocating the microphone rather than immediately redesigning the amplifier. The behavioral change appeared after about a week of regular hospital use. [#21144213]

How would I design a simple anti-local or self-voice reduction circuit using two microphones and a differential amplifier for a wearable hearing amplifier?

Use one microphone aimed at ambient sound and a second microphone aimed at the wearer’s own voice, then subtract them with a differential stage. One reply proposes placing the extra microphone on top of the box to catch what the user says and subtracting it from the front microphone so self-voice is reduced. The main failure case is also in the thread: if the microphones sit too close and hear nearly the same thing, the subtraction will be weak or unstable. [#21144260]

What microphone mounting method works best in small enclosures: rubber suspension, felt, foam isolation, an acoustic tunnel, or placing the microphone outside the case?

Rubber suspension plus an acoustic path to the outside is the strongest thread-backed choice. Foam and sponge were tried first and gave poor or unnoticeable improvement, while several replies say the microphone should not sit inside the resonant enclosure. The most concrete proven pattern comes from older devices: hang the microphone on rubber, connect it with thin wires, and use a short acoustic tunnel through the case. Felt was suggested, but not confirmed as the winning fix here. [#21133695]

How do I design and 3D-print a compact enclosure for a DIY hearing amplifier so the battery fits under the PCB and the microphone stays mechanically isolated?

Design the case around the finished PCB, leave a battery pocket under the board, and keep the microphone off the rigid shell. The author printed the housing as separate bottom and top parts, then confirmed the Li-Ion cell sits under the PCB. For the microphone, the thread’s best guidance is mechanical isolation: suspend it in rubber or mount it in a damped tunnel rather than hard-fixing it to the 3D-printed wall. That avoids turning the case into a contact-noise amplifier. [#21129987]
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